Festo CMCA-...-B Series Manuale utente
Description
Electrical
Installation
8036667
1405NH
[8036661]
Control system
CMCA-...-B...
CMCA-...-B...
2 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English
Translation of the original instructions
GDCP-CMCA-B-INST-EN
Codesys
®
is a registered trademark of its respective trademark holder in certain countries.
Identification of hazards and instructions on how to prevent them:
Warning
Hazards that can cause death or serious injuries.
Caution
Hazards that can cause minor injuries or serious material damage.
Other symbols:
Note
Material damage or loss of function.
Recommendations, tips, references to other documentation.
Essential or useful accessories.
Information on environmentally sound usage.
Text designations:
• Activities that may be carried out in any order.
1. Activities that should be carried out in the order stated.
– General lists.
CMCA-...-B...
Festo – GDCP-CMCA-B-INST-EN – 1405NH – English 3
Table of Contents – CMCA-...-B...
1 Safety and requirements for product use 5......................................
1.1 Safety 5..................................................................
1.1.1 General safety information 5..........................................
1.1.2 Intended use 5.....................................................
1.1.3 Foreseeable misuse 6...............................................
1.2 Requirements for product use 6...............................................
1.2.1 Qualification of specialized personnel 6.................................
1.2.2 Range of application and certifications 6................................
2 Transport and storage 7.....................................................
2.1 Transport 7................................................................
2.1.1 Dimensions and weights 7...........................................
2.2 Storage conditions 8........................................................
2.3 Unpacking 8...............................................................
2.3.1 Mounting plate 9...................................................
2.3.2 Control cabinet 10...................................................
2.4 Check the scope of delivery 13.................................................
3Overview 14................................................................
3.1 Function and application 14....................................................
3.2 Design 14..................................................................
3.2.1 External control elements and connections 14.............................
3.2.2 Internal components and connections 16.................................
3.2.3 Terminal strips 17...................................................
3.2.4 Circuit breakers 18..................................................
4 Mounting and installation 19..................................................
4.1 Mounting 19................................................................
4.1.1 Mounting plate 19...................................................
4.1.2 Control cabinet without base 20........................................
4.1.3 Control cabinet with base 21..........................................
CMCA-...-B...
4 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English
4.2 Electrical installation 22.......................................................
4.2.1 Safety instructions 22................................................
4.2.2 Design of the double-stack terminals 24.................................
4.2.3 Supply voltage 25...................................................
4.2.4 Power switch (mounting plate design) 25................................
4.2.5 Emergency stop switch (mounting plate design) 26.........................
4.2.6 External emergency stop circuits 27.....................................
4.2.7 Protective door switch 27.............................................
4.2.8 Control and signal elements 28.........................................
4.2.9 Mode selector 30....................................................
4.2.10 Kinematic drives 31..................................................
4.2.11 Connect limit switches 31.............................................
4.2.12 Rod loss detection (only for parallel kinematic system EXPT) 32...............
4.2.13 Axis of rotation reference sensor 32.....................................
4.2.14 Camera system 32...................................................
4.2.15 Lighting 32.........................................................
4.2.16 Freely usable outputs 33..............................................
4.2.17 Additional peripheral modules for the multi-axis controller 34................
5 Commissioning 35...........................................................
5.1 Checks before commissioning 35.......................................
6 Operation and diagnostics 36..................................................
6.1 Operation 36...............................................................
6.2 Maintenance and care 36......................................................
6.2.1 Control cabinet fan 36................................................
7 Module replacement and repair 37.............................................
7.1 Module replacement 37.......................................................
7.2 Repair 37..................................................................
7.3 Disposal 37................................................................
A Technical appendix 38........................................................
A.1 Technical data 38............................................................
A.1.1 Safety engineering 38................................................
A.1.2 General 38.........................................................
A.1.3 Electrical data 39....................................................
A.1.4 Operating and environmental conditions 39...............................
1 Safety and requirements for product use
Festo – GDCP-CMCA-B-INST-EN – 1405NH – English 5
1 Safety and requirements for product use
1.1 Safety
1.1.1 General safety information
Warning
Danger of electric shock even if power switch is shut off.
The control system is only completely voltage-free if all supply lines have been switched
voltage-free.
• Switch off all supply lines (also external voltage) prior to assembly, installation and/
or maintenance work and secure them from being restarted accidentally.
• Switch the voltages back on only after completion of work.
Note
Damage to the product from incorrect handling.
• Never pull or plug in the plug connectors and interfaces when powered.
• Observe the handling specifications for electrostatically sensitive devices.
1.1.2 Intended use
The control system CMCA-...-B... is intended to operate a kinematics system in the environment of a
machine or automated system.
• Use system only as follows:
– in perfect technical condition
– in original status, without unauthorised modifications
– within the limits of the product defined through the technical data (A.1 Technical data)
– in an industrial environment
The safety circuit of the control solution CMCA-...-B... is only one part of the safety concept for a ma-
chine, whereby the safety concept must be based on a risk assessment of the entire machine to be
performed by the machine manufacturer.
Note
In the event of damage caused by unauthorised manipulation or other than intended
use, the guarantee is invalidated and the manufacturer is not liable for damages.
1 Safety and requirements for product use
6 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English
1.1.3 Foreseeable misuse
– The safety circuit of the control system CMCA-...-B... is changed in its function.
– With the control system CMCA-...-B..., safety functions are implemented that are not described in
this documentation.
– A sufficient risk assessment has not been performed for the machine.
– There is no safety concept for the machine available.
– The safety circuit is not appropriate for the application.
– No verification and no validation of the switch in the machine have been performed.
1.2 Requirements for product use
• Provide this documentation to the following persons:
– design engineer
– assembler
– commissioner of the machine or system
• Comply with the specifications of the documentation. Follow all accompanying documentation and
the documentation of any associated accessories.
• Take the following into consideration for the destination:
– applicable legal regulations
– regulations and standards
– regulations of the testing organizations and insurers
– national specifications
For correct and safe use:
• Observe all warnings and notes.
• Comply with all load limits of the product and the connected components (A.1 Technical data).
1.2.1 Qualification of specialized personnel
• The product should only be installed by specialized personnel with corresponding qualifications.
The following knowledge is required:
– installation and operation of electrical control systems
– applicable regulations for operating safety-engineering systems
– applicable regulations for accident protection and operational reliability
– documentation and mode of operation of the product
1.2.2 Range of application and certifications
Standards and test values that the product complies with and fulfills (A.1 Technical data).
Certificates and declaration of conformity (www.festo.com/sp).
2Transportandstorage
Festo – GDCP-CMCA-B-INST-EN – 1405NH – English 7
2 Transport and storage
2.1 Transport
The control system is delivered on a pallet and is protected with a cover made of plates. The mounting
plate design is also screwed to the pallet.
2.1.1 Dimensions and weights
CMCA-…-B... C- CC- CS-
Dimensions [mm]
H565 868 1018
L1010 1140 1140
B640 510 510
Maximum weight
1)
[kg]
Control system 43 81 91
Overall weight 87 127 144
1) Dependent on the design and accessories
Tab. 2 .1
Note
• For transport, observe the marking on the upper side on the transport box.
1. Transport the pallet with the control system to the mounting/storage location.
2. Set the pallet down on a fixed and flat base at the mounting/storage location.
2 Transport and storage
8 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English
2.2 Storage conditions
• For safe later use, the following storage conditions must be complied with.
Storage conditions
Storage temperature [°C] –20 … +60
Relative air humidity [%] 10 … 95 (non-condensing)
Max. storage time 60 months
Requirements of storage location dry, solid and flat base
Tab. 2 .2
2.3 Unpacking
Note
Damage to the product from incorrect dismounting of the transport packaging.
• Use the correct tool to loosen the screws.
• Do not let packaging parts fall onto the control system.
• Observe product weight.(2.1.1 Dimensions and weights).
• Keep the packaging for later use or dispose of it in accordance with the notes
(7.3 Disposal).
2Transportandstorage
Festo – GDCP-CMCA-B-INST-EN – 1405NH – English 9
2.3.1 Mounting plate
Remove transport packaging
1. Loosen and remove the lower cover screws.
2. Pull cover off upwards.
Fig. 2.1
Remove the packaging foil
3. Cut the plastic sheet parallel to the contour of
the product with an appropriate tool. When
cutting, make sure that you do not damage or
scratch the components of the control system.
4. Pull the plastic sheet upward and away. Care-
fully remove the bag with drying agent and dis-
pose of it in accordance with the instructions
(7.3 Disposal).
Fig. 2.2
Loosen mounting plate
5. Loosen and remove the screws with which the
mounting plate is screwed to the pallet.
6. With two people, lift the control system off the
pallet and bring it to the installation site.
Fig. 2.3
2 Transport and storage
10 Festo – GDCP-CMCA-B-INST-EN – 1405NH – English
2.3.2 Control cabinet
Warning
Danger of injury/damage due to falling loads.
The device to lift the control cabinet out of the transport packaging must be sufficiently
dimensioned.
• Observe product weight (2.1.1 Dimensions and weights).
Remove transport packaging
1. Loosen and remove all screws from the cover.
2. Remove transport packaging covers upward.
Fig. 2.4
3. Loosen and remove all screws of the side wall
near the control cabinet doors.
4. Pull the side wall forward and off.
Fig. 2.5
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