Front Runner PBTT002 Manuale utente

ENG

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain

aspects of your warranty.

Before you begin, take a moment and open all your Front Runner Rack Kit boxes and gather the assembly instructions for the various components.

A complete kit will contain:

1. Front Runner Mounting System speciﬁc to your vehicle

2. Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the Mounting System and assist you in ﬁtting the Rack tray or Load Bars to your speciﬁc vehicle.

Please refer to the next page for a list of all the components, quantities and tools required.

PBTT002

READ ME FIRST

START HERE!

front runner TOYOTA TUNDRA 3RD GEN CREWMAX 5.5FT

PRO BED RACK MOUNTING SYSTEM

IMPORTANT WARNING!

IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD

RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT

RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND

DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO

INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY

FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.

Please call us if you have any questions about the installation of this product.

TOOLS NEEDED

CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED

IN THE BOX PBTT002

1 1 X LH BED STIFFENER

2 2 X REAR TOP MAIN BRACKET

3 4 X REAR BRACKET GUSSET

4 8 X M8 X 16 BUTTON HEAD SCREW

5 18 X M8 NYLOC NUT

5mm

6 12 X M8 NUT CAP

7 1 X RH BED STIFFENER

8 1 X FRONT LH CHANNEL MOUNT

9 1 X FRONT RH CHANNEL MOUNT

10 12 X M8 X 19 X 2 FLAT WASHER

IN THE BOX PBTT002

14 2 X M8 CHANNEL PLATE

15 4 X M8 X 25 CARRIAGE BOLT

16 4 X M8 X 16 X 1.6 FLAT WASHER

17 2 X 10mm BED SPACER

18 2 X 6mm BED SPACER

19 2 X M12 FLAT WASHER

20 2 X M12 X 120 HEX BOLT

21 2 X M12 NUT CAP

22 4 X M8 x 25 BUTTON HEAD BOLT

11 6 X M8 X 25 HEX BOLT

12 4 X M8 X 20 BUTTON HEAD SCREW

13 4 X M8 X 19 X 3 FLAT WASHER

8 9

4mm

13mm

10mm

19mm

13mm

10mm

9mm

4mm

TOOLS NEEDED

CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED

IN THE BOX PBRA001

1 4 X PRO BED RACK LEG

2 2 X PRO BED RACK REAR BRACE

3 2 X PRO BED RACK RH REAR WING BRACKET

4 2 X PRO BED RACK TOP TRUSS

5 1 X PRO BED RACK RH FRONT DIAGONAL BRACE

6 1 X PRO BED RACK LH FRONT DIAGONAL BRACE

7 12 X M6 x 16 BUTTON HEAD SCREW

8 24 X M6 NYLOC NUT

9 22 X M6 NUT CAP

10 16 X M8 x 20 BUTTON HEAD SCREW

11 16 X M8 x 19 x 2 FLAT WASHER

12 16 X M8 NYLOC NUT

13 16 X M8 NUT CAP

IN THE BOX PBRA001

14 6 X M6 x 12 BUTTON HEAD SCREW

15 2 X FRONT HORIZONTAL BRACE

16 1 X FRONT CENTER BRACE

17 4 X M6 x 20 BUTTON HEAD SCREW

18 9 X M6 x 12 x 1 FLAT WASHER

19 24 X M6 x 25 THREAD FORMING SCREW

20 1 X T30 6" TORX BIT

6 7

18 19

FRONT

Oil or

Anti Seize

Torx

T30/T55

5mm

4mm

13mm

10mm

TOOLS NEEDED

CHECK ONLINE FOR THE LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED1

IN THE BOX PBAL_1450

1 2 X TOP EXTRUSION

2 1 X TOP MIDDLE EXTRUSION

3 2 X BOTTOM EXTRUSION

4 2 X 1450mm PSA STRIP PE60

Friend

PBTT002_REV_A00

FIT AND SECURE

2.1

2.2

2.3

Remove the factory rail end caps.

Slide 2 channel plates (Item 14) into each rail

Loosly assemble the Front Mount Brackets

(item 9) using the carriage bolts, M8x16x1.6

Flat washer and M8 Nyloc Nut (Item 15,16 &

5).

Do this on both the LH and RH side

Note LH and RH Front Channel mount position

DO NOT FULLY TIGHTEN

Assemble the Pro Bed Leg (Item 1) to the

Front Channel Mount (Item 9) using M8x25

Button head screw,M8x19x3 Flat Washer and

M8 Nyloc Nut (Item 22,13 & 5) as shown and

M8x20 Button head screw and M8 nyloc Nut

(Item 12 & 5).

Do this on both the LH and RH side

DO NOT FULLY TIGHTEN

Assemble the Front Diagonal and Horizontal

Brace parts as shown (Item 4,5 & 6) to the

legs ﬁtted in 2.2 using the M8x20 Button

head screws,M8x19x2 Flat washer and M8

Nyloc Nut (Item 10,11 &12).

FULLY TIGHTEN.

Use the M6x20 Button head Screws,M6x12x1

Flat washer and M6 Nyloc Nut (Item 8,17 &

18)to ﬁt the Front Center Brace to the LH and

RH Front Horizontal Braces (Item 16).

DO NOT FULLY TIGHTEN

1515

16 5

13mm

5mm

PBTT002_REV_A00

FIT AND SECURE

2.4

2.5

2.6

Slide the front leg and truss assembly back-

ward to allow access for securing extrusions.

Using the supplied T30 6" torx bit and a

cordless driver ﬁt the extrusion using the

M6x25 thread forming screws (Item 19).Use

a slow and constant speed when using the

cordless driver.

When complete slide assembly forward in

the cargo rails giving room for rear legs to

be assembeld.

Remove the 2 rear factory bed bolts using a

T55 Torx Bit.

Position the rear Bed Stiffener's by the rear

bed pillars, aligning the base hole over the

hole of the M12 bolt removed earlier

Mark the 3 holes on both LH and RH stiffener

brackets.Remove both the rear tail lights

(check on Youtube for help). Drill the 3 holes

using a 4mm as a pilot hole and open all up

to 9mm.Use anti rust on the Holes.

Place the 6mm and 10mm bed spacer (Item

17&18) over the bed bolt hole.Loosely

ﬁt the M12 bed bolt and M12 Flat

washer (Item 19&20) before inserting

and fully tightening the two M8x25 Hex

Bolts,M8x19x2 Flat Washer and M8 Nyloc

Nut (Item10,11&5).When done Fully tighten

the M12 bed bolt.Place the M12 Nut cap

(Item 21) to the M12 Hex Bolt.

Assemble the Pro Bed Rack Leg (Item 1) to

the rear top main bracket (Item 2) using the

rear gusset (item 3) and M8x16 Button head

screw and M8 nyloc Nut as shown.

Assemble the M8x20 Button head screw and

M8 Nyloc Nut (Item 12&5) and fully tighten all

the bolts.

5mm

12 17

Torx

T30

Cordless

Drill

Oil or

Anti Seize

TOP EXTRUSION

LH RH

Take note of extrusion orientation !

Use a little anti seize or oil on screw

threads before inserting. Note these are

Thread Forming Screws.

Tightening Torque 25Nm / 18.4 ft lbs

13mm

19mm

13mm

Tightening Torque:

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

Torx

T55

PBTT002_REV_A00

FIT AND SECURE

2.7

2.8

2.9

Fit the leg assembly to the bed stiffener

installed earlier using the M8x25 Hex Bolt,

M8x19x2 Flat Washer and M8 Nyloc Nut (Item

10,11&5).

Fit the M8x16 Button Head screws as shown

into the side of the brackets together with

the M8 Nyloc nuts (Item 4&5).

Fully tighten all the bolts on the leg assembly

and place nut caps where needed.

REFIT BOTH REAR TAIL LIGHTS.

Fit the Rear Brace (Item 2) using the M6x12

button head screws and M6 Nyloc nuts (Item

14 & 8).

Fully tighten and place M6 Nut caps (Item 9)

on the M6 Nyloc Nuts.

Loosely assemble the rear top truss using

the M8x20 Button head screws, M8x19x2

Flat washer and M8 Nyloc Nuts (Item

10,11&12).Fully tighten the M8 Button Heads

and place M8 Nut Caps on the M8 Nyloc Nuts

(Item 13).

Tightening Torque:

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

13mm

5mm

Tightening Torque:

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

13mm

5mm

Tightening Torque:

M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb

5 6

PBTT002_REV_A00

FIT AND SECURE

2.10

2.11

2.12

Pull the front leg / truss / extrusion assembly

toward the rear legs. Attach the rear leg

assembly to the Extrusions using the M6x25

thread forming screws (Item 19) and a

cordless driver.The front assembly will be

pulled back into its ﬁnal position while fully

tightening these screws.

With the Load Bed rack in Position fully

tighten the bracket ﬁtted in 2.1.

Place M8 Nut caps (Item 6) onto the M8 Nyloc

nuts (Item 5).

13mm

Using clamps and a spirit level clamp the

spirit level to the inside of the Front Center

Brace and Tighten the M6x20 Button head

screws and M6 Nyloc Nuts ﬁtted in 2.3.

Place M6 Nut caps on the M6 Nyloc Nuts.

Use a little anti seize or oil on screw

threads before inserting. Note these are

Thread Forming Screws.

Tightening Torque 25Nm / 18.4 ft lbs

Torx

T30

Cordless

Drill

Oil or

Anti Seize

Tightening Torque:

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

4mm

10mm

PBTT002 _REV_A00

FIT AND SECURE

2.13

2.14

Assemble the Rear Wing Brackets (Item 3)

using the M6x12 Button head screws and M6

Nyloc Nuts (Item 14 & 8).

Place the M6 Nut caps (Item 9) over the nyloc

nuts.

Fully tighten all the bolts and nuts and place

nut caps where needed.

13mm

5mm

COMPLETION

6.1

Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!

Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam

Share your adventures on:

FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER

FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

PBTT002_REV_A00

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