Janssen SELECTRONIC A Manuale utente
FM128 K250…K600
Niederrheinische Formenfabrik
Gerh. Janssen & Sohn GmbH & Co. KG
Moerser Straße 33 • D 47798 Krefeld
Tel. +49 (0) 2151 24315 • Fax +49 (0) 2151 29759
www.nff-janssen.de • [email protected]
Operating instruction SELECTRONIC-A
(Translation of Original Operating Instruction)
Cookie former
Version:
04_2013_en
jan_anl_K250_600_04_2013_en.indd
»Congratulations to your new cookie machine.«
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Niederrheinische Formenfabrik
Gerh. Janssen & Sohn GmbH & Co. KG
Contents
Operating instruction
page contents
4 Safety regulations and security precaution
5 Proper use
5Food hygiene
6 Operating instruction
11 SELECTRONIC-A control
15 Drive schematic FM 128 K
15 Defects and their repairs
16 Connection and assignment
17 Technical Data
18 EC Declaration of Conformity
Attachment
A1 Annex: General for dough
Recipes
Operation with baking paper
Treatment recommendation for shiny blue sheets
A2 Annex: Spare parts list K250…600 Selectronic-A
AAnnex: Maintenance instructions for replacing belts
AAnnex: Operating instruction for knife installation
AAnnex: Operating instruction for knife guard installation
AAnnex: Operating instruction for sliding ring and sliding pin
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Safety regulaions and security precautions
Machine is ready to use, as it is supplied.
Disconnect plug when attendance or repair machine.
Before you begin, read operating instructions!
The machines of type FM 128 K 250, 300, 400, 450, 580 and 600, are tted with the
following safety equipment:
Security precaution of rollers
In front of the roller is mounted a Plexiglas cover in front of the funnel with a hinge.
The Plexiglas cover is held laterally by guide rails.
Security precaution of knife
The machine has a knife guard, which automatically lays down on the knife when you
open the dough hopper and thus excludes an injury.
Security precaution of hopper
The hopper is equipped with a safety switch that shuts off all the movements while
lifting. It is impossible to manipulate the safety switch.
Scurity precaution of lift grid
The machine stops immediately when you open the grid above the hopper.
Security precaution of transport belt guard
The transport belt for the back plate is provided with an inlet protection.
All protective covers and panels are bolted and can only be
opened with tool!
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Proper use
As the name molding machine already says, the machine is suitable for forming short-
bread like biscuits, spekulatius, milanese and cakebases (for cream cakes and other
cakes, lattice of dough (for tarts), tartelettes, brezel, linzer, kipferl, etc.
White cakes, brown cakes, gingerbread, and marzipan can be formed by special
rollers.
Food hygiene
The machine should be stored in a dry place. As a cover, we recommend a linen tape.
Please do not use a plastic cover, because it may arise a humid climate under the
cover, which can lead to mold and vermin infestation.
The linen tape should be cleaned or exchanged as required (dry cleaning).
After use, it is important to clean the machine.
Clean all interior and exterior surfaces, corners and edges which are accessible with a
lint-free cloth.
Intermediate the lint-free cloth in warm soap water, before further wipe.
Do not steam clean or use a jet of water.
The machine has to be isolated from mains supply before carrying out
any cleaning!
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Operating instruction
Congratulations to your new cookie machine.
1. Unpacking the machine
If you nd a damage on the unpacked machine, call your agent and let him see the
damage, so that the damaged machine can be replaced.
2. Connect the machine
Before plugging the machine, get sure, that electricity network has a voltage
of 3 x 400V + MP + protective conductor. the machine is set by this specifcation.
With 3 x 230 + MP + protection manager, the engine of the machine is reversed ac-
cordingly. If you have the correct voltage with the appropriate socket, you can let the
machine run on trial basis. If the machine is running backward, stop the engine imme-
diately and disconnect the power plug from the can.The machine is wired clockwise. It
is banned to manipulate the clockwise rotation of connection.
Let, if necessary, your socked change by a licensed electrician!
If the machine is permanently connected without a rm plug, the machine needs an
additional main switch.
3.1. Beltregulation / upper transport belt
The upper transportbelt, wich takes the gures from the knife, can be adjusted by hex
nut M18 on spindle thread on both sides. Please regulate only few and do not tighten
the belt too fast, because the belt takes some minutes to regulate.
If possible take always just one side to regulate, because otherwise the tension of the
belt greatly increases unnecessarily. The belt gets narrow and snatches in extreme
rase.
3.2. Beltregulation / lower tranport belt
The lower transport belt must not be adjusted.
They are connected by connectors and can be exchanged easily.
4.1. Speed regulation of transport belt
The speed of the lower transport belt can be in connection with the speed of the ma-
chine, regulated by Selectroniccontrol.
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5. Changing of pattern roller
Flip the hopper gently to the front. After removal of the pattern roller plug or lock pin
out of ange axis draw the left ange from the pattern roller, and pull the roller now out
of the right ange.
Now you can take off the roller from the uppon. The installation is done in reverse
order.
6. Removing and cleaning of the roller
By developed rollers, access - standing behind the machine - with the right hand into
the left Griffuge the kneading rollers.
Drag with the left hand, the retention pin from the ange axis and pull the ange, as far
as possible, outwardly.
Now access to the kneading rollers, that is, the left hand into the left Griffuge and the
right hand into the right handle groove. While the kneading rollers lay in the sheet me-
tal engine cover, you can slowly lift the rollers out of the machine. For cleaning put the
roller on the side of the drive holes (red mark) and pull the dough from the roller with a
scraper. Subsequently, the roller in the dishwasher (not more than 60°C), cleaned with
high pressure cleaner or with the scrubbing brush with warm water by hand.
7. Knife position
The knife is driven by an eccentric and moves very fast on the strip of dough along the
kneading roller. The position of the knife to the dough sheet, remove closer (thicker) or
further (thinner), can be adjusted with the lever on the front of the machine. The best
position is directly above the strip of dough, but very deeply engraved gures can be
cutted quite a bit thinner (see also 8, the Cut-off).
The basic setting is: 3. line from above.
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8. The cut-off knife
The knife of the cookie machine is special coated to prevent sticking of the gures,
especially when the dough is sticky. Please avoid using sharp or hard objects to
clean the knife. A woolen cloth, soaked in comestible oil should be taken for that.
The position of the knife should be in the middle position at the start.
Thicker: The cookies will be thicker, when the distance between the knife
and the belt of dough on the kneading roller is lower.
Thinner: The cookies will be thinner, when the distance between the knife
and the belt of dough on the kneading roller is larger.
The basic setting is: 3. line from above.
The knife can be terminated with levers placed on the left side of the Plexiglas plate
- Thick - Thin - on the optimal character strength.
The knife is very thin and very narrow, in order to provide optimal results.
Therefore the thickness adjustment must be undertaken with caution to not jeopardi-
ze the knife. The standard setting is about the 6th Line from below.
When dough with swelling factor, like already risen dough with a leavening agent, it
may be that the optimal setting of the knife position is below.
The optimum thickness of gures is chosen when the gures are formed without any
irregulatities at the edges.
Is the lever switched upwards, (thick) thus forming one additional doughlm next to
the gure, which is undesirable.
By abrasion of the cutter drive, the lever require slight adjustment after some time,
because on the eccentric the slide pin and the slide ring are going to wear out.
You can see that from the gures, wich get thinner.
By rotating the two parts, the original condition can be restored.
If you have your dough kneading roller, including a coat of dough, and passed a long
time has left, it is required to switch the knife adjustment on thin and reset very slow-
ly and carefully on the right position while the machine is running.
Never set the lever in the lowest position while the machine is lled with dough.
Don‘t use the lever in any case to peel the dough. The knife could be drawn
into the feeding roller and break!
Never set the lever with a jerk at the upper position, because it is forced, in
this case, the knife in a position that can cause a breakage of the blade, or the
knife can draw into the feeding roller.
9. Warming up the machine (pre-heating of the rollers)
If you are unsure whether you need the heater to warm up the roller, you should
always take the pattern roller and warm up a bit.
For this just turn the main switch on (ON), the mode switch on (PERMANENT) and
the heater switch on (I). In this position, let the machine run about 5 minutes, with
high-fat dough with heater switch on (II) some minutes longer.
When the roller is warm enough, you can start with the lling of the dough.
Teon rollers are usually not heated!
For Sticky dough with honey or syrup the heater may be turned off!
In honey / syrupdoughs with fat, it may be necessary to turn the hea-
ter on!
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10. Filling of the hopper with dough
Dough can be pushed from the top of the hopper, either in slices, which t through the
bars, or it can be pushed through the bars into the hopper directly.
You can also open the bars and enter the dough into smaller pieces or slices.
First, the rear kneading rollers (checker, lling, feeding roller) must be covered with
one coat of dough. Only when the roller is completely covered with dough, the machi-
ne forms perfect gures. Now, push the lever for the knife as far as setting of, until the
gure is truncated at full strength. So the knife cuts the pieces of the dough kneading
roller and passes them onto the upper transport belt.
11. Bring the gures on tray
Now turn the switch from (PERMANENT) to (AUTO) and the machine back on (ON).
The machine is now controlled by the metal contact switch, located under the front
edge of the upper transport belt.
The baking sheets are introduced exclusively from the back of the machine.
The machine turns on by reaching the sensor at the front edge of the upper transport
belt. The gures are now automatically transferred from the upper band to the baking
sheet.
(The following applies only two mechanical switches: If you need to adjust this one,
because, for example, your baking sheets are a little narrow, be sure to hold on the
posterior part of the smooth switching lax a nger against the switch before you turn
the switching lax!)
12. One-man operation
If the tray is full, the machine is switched off with the switch contact plate. This gives
you a chance to remove the sheet and to introduce an new sheet into the machine wit-
hout needing an extra person. If you are working with several people at the machine, it
may be useful to switch the machine on (PERMANENT). Don´t forget to rell dough in
time. There should always be dough for only 2 to 3 sheets in the hopper, that means,
the space between the kneading roller and the grid should be half full.
13. Distances on the baking sheet
For very soft dough, it is possible that the gures push together on the knife. Ne-
vertheless, to achieve an optimal assignment sheet, change the speed of the lower
transport belt and proceed as described in 4.
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15. After work
Take out both rollers and wash them completely (dishwasher, high pressure machine
or with warm water and a brush).Clean the backside of the knife carefully with oiled
cloth.
Attention: The Knife is very sharp! When you lift the blade protection,
be very carefull, to avoid cutting your ngers.
Clean only with linen cloth.
Now you take the crumb tray under the kneading roller out of the machine and clean
the area of the sheet passing through with compressed air, if available, otherwise with
a brush. The stainless steel parts of the machine (hopper-and cladding sheets), can
be cleaned with soapy water and then wiped with clear water. When the machine is
totally exempt from dough residues, the machine will be reassembled in reverse order
for the next working day.
Tip
If you have several products, go on this way. Write down the values i.e. numbers, so
you can rend the values and can reciprocate them.
roller no. V1 V2 V3 < > N Auto/Perm Haeter dough
Indice
