Mach 403.002 Guida rapida

403002-04-05-07-08-09-10_en_ma_2011

GRAVITY SLICERS

403.008

403.002

403.010

403.004

403.007

403.009

403.005

INSTALLATION USE AND

MAINTENANCE MANUAL

403002-04-05-07-08-09-10_en_ma_2011

CONTENTS

FOREWORD ................................................................................................................3

SCOPE OF THIS MANUAL .......................................................................................3

GENERAL INFORMATION..........................................................................................3

LIMITS OF USE-SAFETYNORMS .............................................................................3

GENERAL SAFETY REGULATIONS..........................................................................3

MANUFACTURER’S WARRANTY AND LIABILITY ...................................................4

PLATES – CONFORMITY MARKS ............................................................................4

ENVIRONMENTAL CONDITIONS OF USE................................................................4

PACKING .....................................................................................................................5

OPENING THE BOX..................................................................................................5

TECHNICAL DESCRIPTION AND PROPOSED CONDITIONS OF USE...................6

GENERAL DESCRIPTION .........................................................................................6

MECHANICAL AND ELECTRICAL SAFETYDEVICES...............................................6

WARNING: RESIDUAL RISKS...................................................................................6

DIMENSIONS ............................................................................................................7

MAIN TECHNICAL DATA...........................................................................................7

SUPPLIED LITERATURE AND ACCESSORIES.........................................................8

PRODUCTS THAT CAN BE SLICED .........................................................................8

PRODUCTS THAT MUST NOT BE SLICED: .............................................................8

MAIN COMPONENTS I .............................................................................................9

MAIN COMPONENTS .............................................................................................10

MACHINE COMMISSIONING AND FUNCTION TESTS..........................................11

INSTALLING THE MACHINE...................................................................................11

ELECTRICAL CONNECTION ..................................................................................11

COMMANDS...........................................................................................................12

USING THE MACHINE..............................................................................................13

LOADING THE PRODUCT ON THE TRAY AND SLICING.......................................13

CLEANING THE SLICER...........................................................................................14

GENERAL................................................................................................................14

DISASSEMBLING THE MACHINE FOR CLEANING ...............................................14

REASSEMBLING THE MACHINE ...........................................................................15

MAINTENANCE.........................................................................................................15

GENERAL................................................................................................................15

BLADE SHARPENING.............................................................................................15

SHARPENING ........................................................................................................ 16

LUBRICATION.........................................................................................................18

ADJUSTING THE MOTOR BELT TENSION ............................................................19

TROUBLESHOOTING AND REMEDIES ..................................................................20

DISMANTLING THE SLICER...................................................................................21

ELECTRICAL DIAGRAM SIG. 97 (versions 403.002) ..............................................22

403002-04-05-07-08-09-10_en_ma_2011

FOREWORD

SCOPE OF THIS MANUAL

This manual contains all the necessary information to install, use and service the gravity

slicers for food (please see models in paragraph "Technical Description"). The scope of

this document, hereinafter the "manual", is to permit users, and especially end users, to

take all the cautions and provisions possible for using this machine safely and for a long

time.

GENERAL INFORMATION

LIMITS OF USE – SAFETY NORMS

These machine were designed and built to slice foodstuff in compliance to the

norms of the 89/392 - 89/336 Directive and following amendments CE 91/368 -

93/44 - 93/68 CE, EN 1974 directive 89/109.

GENERAL SAFETY REGULATIONS

The slicers must be used only by suitably trained personnel. Furthermore, this personnel

must have read this manual carefully.

In particular, please comply to the following instructions

Install the machine according to the instructions contained in the "Installation" section.

Do not remove the transparent protections, do not modify nor exclude the mechanical

and electrical safety devices.

Do no use the machine with improvised connections, or provisional or non insulated

cables.

Check the power cable and gland plate on the machine body regularly and when

necessary have them replaced by qualified personnel.

In case of anomalies, defective operation, incorrect movement, unusual noise, etc

stop the machine immediately.

Before cleaning or servicing, disconnect the machine from the mains.

Always use scratch-proof and non-slip gloves during cleaning or maintenance.

Lay or remove the goods to be sliced on the sliding plate only when the latter is

completely pushed back and the thickness control knob positioned to 0.

To move the carriage tray when slicing, use the handle or the product grip handle.

For extraordinary maintenance (to replace the sharpener wheels, the blade, or others)

please contact the manufacturer or qualified and duly authorized personnel.

Avoid running the slicers with no product on it

The slicers are equipped with a ventilated motor, except for the 403.008 model for which

operating time must not exceed 15 minutes to avoid motor overheating. After a period

of rest, operation can be resumed.

WARRANTY: 1 YEAR except for the electrical parts

403002-04-05-07-08-09-10_en_ma_2011

MANUFACTURER'S WARRANTY AND LIABILITY

The manufacturer's warranty covering the good functioning of the machines and

their compliance to the service for which they have been designed depends on

the correct application of the instructions contained in this manual.

The Manufacturer assumes no liability either direct or indirect deriving

from:

Failure to comply with the instructions contained in this manual;

Use of the machine by personnel who has not read or fully understood the

content of this manual;

Use not complying to the specific norms currently applicable in the country of

installation;

Unauthorized modifications and/or repairs;

Use of non original accessories or spare parts.

Exceptional events.

PLATES – CONFORMITY MARKS

The machines have been constructed in compliance with the European Directive

89/392 and subsequent amendments. All the parts making the machine meet the

terms of the Directive and the CE marks have been applied to substantiate this

compliance.

The plate carrying the Manufacturer's data, the machine data and the CE mark

are applied onto the machine base under the blade guard tie-rod knob.

This plate must never be removed and must always be legible.

In case of wear or damage, the user must replace it.

ENVIRONMENTAL CONDITIONS OF USE

- Temperature............................................................. from -5 °C to + 40 °C

- Relative humidity ........................................................................ max 95%

403002-04-05-07-08-09-10_en_ma_2011

PACKING

OPENING THE BOX

On reception check packaging integrity, otherwise inform the forwarding agent or

the area agent immediately.

To unpack the machine, proceed as follows:

Open the box and remove your copy of the manual of use and maintenance, then

proceed according to the instructions found on that manual;

Lift the machine still wrapped in a transparent polyethylene sheet and extract it from

the box;

Now check the box content and make sure it corresponds to what shown on the

external label.

WARNING:

The packaging components (cardboard, polyethylene, and others)

are classified as normal solid urban waste and can therefore be

disposed of without difficulty. In any case, for suitable recycling,

we suggest disposing of the products separately

(differentiated waste)according to the current norms.

DO NOT DISCARD ANY PACKAGING MATERIALS IN THE

ENVIRONMENT!

403002-04-05-07-08-09-10_en_ma_2011

TECHNICAL DESCRIPTION AND

PROPOSED CONDITIONS OF USE

GENERAL DESCRIPTION

The machine is essentially made of a base supporting a circular blade mounted in tilted

position. This blade is driven by an electrical motor to slice foodstuffs. The machine is

equipped with a carriage holding a product tray and sliding on tracks mounted under the

base top, parallel to the blade.

Slice thickness is adjusted by means of a gauge plate mounted in front of the blade. This

plate, against which rests the product to be sliced is moved transversally with respect to

the blade by a value corresponding to the desired slice thickness. The product is fed to

the machine (towards the gauge plate) by gravity.

All the machine components are made of polished and anodically oxidized aluminium

alloy, of stainless steel and food grade plastic material.

The blade is driven by an electrical motor, transmission is by means of a longitudinally

grooved belt.

The machine is started and stopped by a control button provided with auxiliary circuit

preventing accidental restarts after an outage.

Some of the machine models have a user-friendly and safe built-in blade sharpener.

MECHANICAL AND ELECTRICAL SAFETY DEVICES

The following mechanical safety devices were installed:

A series of aluminium and transparent plastic guards on the product carriage.

The following electrical safety devices were installed:

Start/stop button system requiring a voluntary restart of the machine in the

case of an outage or interruption of the power supply.

Safety micro-switch preventing the motor from starting when the blade guard

is removed (not available on the 403.008 machine).

WARNING: RESIDUAL RISKS

Notwithstanding all the possible cautions taken during the design and the

construction of the machine, residual risks (cutting) still exist during use or during

cleaning or maintenance. Therefore be careful and PAY THE UTMOST ATTENTION

to what you are doing.

DO NOT use the machine if you are not in perfect psychological and physical

conditions. DO NOT ALLOW anyone near the machine when it is in use. ALWAYS

wear gloves that can resist cuts or tears when cleaning, lubricating or sharpening

the blade.

Slice only the products mentioned as sliceable. NEVER try to slice products that

have been mentioned as non sliceable.

403002-04-05-07-08-09-10_en_ma_2011

DIMENSIONS

MAIN TECHNICAL DATA

GRAVITY SLICERS

Intermittent service (5 min. pause every 15-20 min. of work) only for 403008. All the other

machines have a ventilated motor.

Version 403008 403007 403009 403002 403010 403004 403005

Motor HP 0,20 0,25 0,30 0,35 0,35 0,50 0,50

195 220 250 250 300 300 350

Rpm 300 300 300 300 300 280 260

0/15 0/15 0/16 0/16 0/16 0/16 0/16

160x140 210x160 240x190 260x190 260x220 285x230 325x260

A mm 255 280 290 340 340 410 415

B mm 345 415 440 65 465 530 580

C mm 360 405 425 480 495 540 585

D mm 520 580 620 630 650 770 890

E mm 315 340 370 440 440 465 480

Peso: Kg 10 13,5 15,5 21 23 30 36

Sharpener separate Built-in Built-in Built-in Built-in Built-in Built-in

cut: L x H

Blade Ø

Min. slice

thickness

Supply voltage: Please see data plate on the machine base

403.008

403.002

403.010

403.004

403.007

403.009

403.005

403002-04-05-07-08-09-10_en_ma_2011

SUPPLIED LITERATURE AND ACCESSORIES

If not otherwise defined at the moment of order, the machines are supplied together with

the following:

EU conformity declaration

Instructions manual for installation, use and maintenance.

PRODUCTS THAT CAN BE SLICED

All types of cold cuts (raw, cooked, smoked);

Meat without bone (raw or cooked, at a temperature not less than + 3 °C;

Cheese cuts (obviously types that can be sliced such as gruyere, fontina, etc.).

PRODUCTS THAT MUST NOT BE SLICED:

1. Frozen or deep-frozen food;

2. Food containing bones (meat or fish);

3. Vegetables (all types);

4. Any other non-food product.

403002-04-05-07-08-09-10_en_ma_2011

MAIN COMPONENTS I

403.008

1. STARTUP BUTTON (GREEN)

2. STOP BUTTON (RED)

3. N.A.

4. SLICE THICKNESS CONTROL KNOB

5. ADJUSTABLE FOOT

6. CARRIAGE TRAY SUPPORT

7. BASE

8. PRODUCT TRAY

9. BLADE PLATE

10. PRODUCT GRIP

11. BLADE

12. PRODUCT GRIP HANDLE

13. MANUFACTURER IDENTIFICATION

PLATE, MACHINE DATA AND UE MARKS

14. PRODUCT GRIP HAND PROTECTION

15. PRODUCT TRAY HAND PROTECTION

16. PRODUCT TRAY HANDLE

17. BLADE PLATE TIE-ROD

18. SUPPLY CORD

19. GAUGE PLATE

20. SHARPENER

403002-04-05-07-08-09-10_en_ma_2011

MAIN COMPONENTS

403.007

403.002

403.009

403.004

403.005

1. STARTUP BUTTON (WHITE OR GREEN)

2. STOP BUTTON (RED OR BLACK)

3. N.A.

4. SLICE THICKNESS CONTROL KNOB

5. ADJUSTABLE FOOT

6. CARRIAGE TRAY SUPPORT

7. BASE

8. PRODUCT TRAY

9. BLADE PLATE

10. PRODUCT GRIP

11. BLADE

12. PRODUCT GRIP HANDLE

13. MANUFACTURER IDENTIFICATION

PLATE, MACHINE DATA AND EU MARKS

14. PRODUCT GRIP HAND PROTECTION

15. PRODUCT TRAY HAND PROTECTION

16. PRODUCT TRAY HANDLE

17. BLADE PLATE TIE-ROD

18. SUPPLY CORD

19. GAUGE PLATE

20. SHARPENER

403.010

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