Pitco SOLSTICE I12 L22-306 Manuale utente

Service Manual

L22-306 Rev 0 (9/07)

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual

for the life of the equipment:

Model #: __________________________

Serial #: __________________________

Date Purchased: ___________________

ENGLISH

for

Solstice I12 Water Cooker

Part #60153301

This manual details operations and adjustments of the Solstice I 2 Water Cooker control developed for

Pitco products. This microprocessor control offers the latest cooking technology, including temperature

and time compensation that requires no user adjustments for consistently cooked product. Other

features include drain valve interlock, faulty probe detection, beeper volume, and cook temperature

displays. Each product key may be programmed with cook, shake and hold times, and set to display

product names to keep pace with changing menus over time. This manual reveals all adjustments that are

possible by keyboard entry, including passwords.

The target audience for this manual is the Service Technician.

FRONT

OOK

CBACK

Solstice I12 Cooking Computer Service

Part #60153301

L22-306 Rev 02

1 Key Locations and Functions: .....................................................................4

1.1 To turn the appliance ON: ..................................................................................4

1.2 To turn the appliance OFF:.................................................................................4

1.3 To start a Cook:..................................................................................................4

1.4 To cancel a Cook or Hold: ..................................................................................5

1.5 To check Actual and Set temperatures:..............................................................5

1.6 To View Current Settings for a Product Key: ......................................................5

1.6.1 Typical displays using the above key 4 as an example: ................................................5

2 To Enter Programming Level 1 (for the Store Manager): ...........................6

2.1 To Set Cook Temperature: .................................................................................6

2.2 To Change a Product Key–Cook, Shake, Hold and Hold Pre-Alarm Times, and Name:

2.2.1 Cook Time ......................................................................................................................6

2.2.2 Shake Time ....................................................................................................................6

2.2.3 Hold Time .......................................................................................................................7

2.2.4 Hold Pre-Alarm ...............................................................................................................7

2.2.5 Product Key Naming:......................................................................................................8

2.3 Set the Food Safe temperature for this key: .......................................................9

2.4 To Exit Level 1 programming:.............................................................................9

3 To Enter Programming Level 2 (for the Store Manager): ........................10

3.1 Fahrenheit or Celsius Display:.......................................................................... 10

3.2 To Change Password or Requirement..............................................................10

3.3 Beeper Volume and Tone:................................................................................ 11

3.4 Language Selection:.........................................................................................11

3.5 Recovery Test Value: .......................................................................................11

3.6 Control or Timer: ..............................................................................................12

4 To Enter Programming Level 3 (for the Technician) ................................13

4.1 Offset Temperature Display..............................................................................13

4.2 Minimum Cycle Times ......................................................................................13

4.3 Recovery Time .................................................................................................14

4.4 Diagnostic Menu Entry .....................................................................................14

4.4.1 Left Basket Lift Output ..................................................................................................14

4.4.2 Right Basket Lift Output................................................................................................14

4.4.3 Heat Demand Output....................................................................................................14

4.4.4 Side On Output.............................................................................................................14

4.4.5 Drain Switch Input ........................................................................................................14

4.4.6 Lamp Test.....................................................................................................................14

4.4.7 Heat Feedback Input ....................................................................................................14

4.4.8 Fill Done Input: .............................................................................................................15

4.4.9 Exit Diagnostic Menu....................................................................................................15

4.5 Ready Level .....................................................................................................15

4.6 Temperature Operating Range.........................................................................15

Solstice I12 Water Cooker Computer Service

Part #60153301

L22-306 Rev 0 3

4.7 More Service Menu Entry .................................................................................15

4.7.1 Cook Now .....................................................................................................................15

4.7.2 Maximum Fill Time .......................................................................................................16

4.7.3 Heat Demand Profile ....................................................................................................16

4.7.4 Shake Alarm Duration ..................................................................................................17

4.7.5 Hold Alarm Duration .....................................................................................................17

4.7.6 Cancel Duration............................................................................................................17

4.7.7 Configuration Value ......................................................................................................17

4.7.8 Factory Reset ...............................................................................................................17

4.7.9 Standing Pilot Toggle ...................................................................................................18

4.7.10 To Exit More Service Menu.......................................................................................18

4.8 To Exit Programming Level 3 ...........................................................................18

5 Factory Menu Level 4 (for the Technician)................................................19

5.1 Offset Temperature Display..............................................................................19

5.2 Minimum Cycle Time........................................................................................19

5.3 Recovery Time .................................................................................................19

5.4 Diagnostic Menu Entry .....................................................................................20

5.5 Ready Level .....................................................................................................20

5.6 Operating Temperature Range.........................................................................20

5.7 High Limit Alarm Value .....................................................................................20

5.8 Test On/Off....................................................................................................... 20

5.9 To Exit Factory Menu (Level 4):........................................................................ 20

6 Other Displays: ............................................................................................21

7 Mechanical Dimensions:.............................................................................22

8 Electrical Connections at J1:......................................................................23

9 Installing Menu Strips: ................................................................................24

10 Probe Resistance Chart:.............................................................................27

Solstice I12 Water Cooker Computer Service

Part #60153301

L22-306 Rev 04

1 Key Locations and Functions:

ID Keys

Displays show current operation. Throughout this text, a left or right only display reference

will be printed as [SHRIMP9]. When both left and right displays should be interpreted

together, this text will show them as [6C 10:28] [SHRIMP9].

Indicators

Heat Demand

Thermometer

KeyIndicators Key

Program

Key

Product

NameRemaining

Time

Location Cook

12 Location

Keys

FRONT

OOK

CBACK

1.1 To turn the appliance ON:

If power is applied to the appliance, the displays will show [OFF]. Press the [I/O] key.

Displays will show one of the normal displays: [HEATING], [READY], or an alternating

display when filling: [FILLING ]<>[HEATING]. Some messages may show in both left and

right displays. Wait for the appliance to heat up to the [READY] condition before cooking.

1.2 To turn the appliance OFF:

Press the [I/O] key. Display will momentarily show the software version number and then

display [OFF].

1.3 To start a Cook:

When the display is showing [READY], the appliance has reached set temperature and is ready to

cook. To start a cook, press the Cook key OOK , followed by the Product key

SHRIMP

. The display

will show [<name>] [RACK --], and the location indicators will light to show empty rack locations.

Press any key that is lit and place the bag in that rack location. The indicator above the key will

flash to indicate the cook timer is running.

In the example above, the cook key OOK was pressed, then the shrimp key

SHRIMP

, followed by the

location 6 key . Displays then shows that SHRIMP is cooking with 10 minutes and 28 seconds

remaining at location 6; [6C 10:28] [SHRIMP9 ].

Multiple cooks may run together. While cooks are running, the displays will always show the cook with

the least time remaining. Longer running cooks will flash their indicators at a slower rate. Time

remaining on any location may be checked by momentarily pressing , and a key with a flashing

Solstice I12 Water Cooker Computer Service

Part #60153301

L22-306 Rev 0 5

light. When all cooks are done, Hold Times will be displayed in similar fashion, that is, least time

remaining.

1.4 To cancel a Cook or Hold:

To cancel a running cook or hold, press and hold any key with a lit indicator. Display will momentarily

display time and product, and then prompt for cancellation with the display of [2C mm:ss] [CANCEL ].

Release the button immediately if you do not wish to cancel this product. Continuing to hold the button

will cancel the timer.

If no other cooks or hold times are running, controller displays will return to [READY] or [HEATING].

1.5 To check Actual and Set temperatures:

To view the actual vat temperature, press the thermometer key .

The display will show [ACT tttF] or [ACT tttC], where ttt is the current vat temperature. After a few

moments, the display will return to [nnC hh:mm] [product name] or [nnC mm:ss] [product name] when

cooks or holds are still running. If no cooks or holds are running, then [READY] or [HEATING] is

displayed.

To view the set temperature, press the thermometer key twice + .

The display will show [SET tttF] or [SET tttC], where ttt is the current set temperature. After a few

moments, the display will return to [nnC hh:mm] [product name] or [nnC mm:ss] [product name] when

cooks or holds are still running. If no cooks or holds are running, then [READY] or [HEATING] is

displayed.

1.6 To View Current Settings for a Product Key:

To view the current settings for any product key, press the clock key , followed by the desired

product key

SHRIMP

The display will momentarily show the settings for Cook, Shake, Hold, and Hold Pre-Alarm for this

product. The display will show the current settings for times in either [mm:ss, or h.mm:ss] for this

product key. After a few moments, the display will return to [nnC h.h:mm] [product name] or [nnH

mm:ss] [product name] when cooks or holds are still running.

If no cooks are running, then [READY] or [HEATING] is displayed.

1.6.1 Typical displays using the above key 4 as an example:

Key 4 has been named SHRIMP9. Cook time is set for 5

minutes and 30 seconds.

Shake time is set for 4 minutes and 15 seconds. Any

time set here is an alarm before the end of the Cook.

Hold time for this product is set for 2 hours, 30 minutes.

Hold Pre-alarm is disabled by a setting of zero. Any

time set here is an alarm before the end of the Hold

period.

Food Safe Temperature Limit is disabled by a setting

of zero, the factory default. Temperatures set here

define the lower safe cooking temperature for a product

key.

In a few moments, the display will return to [READY].

Solstice I12 Water Cooker Computer Service

Part #60153301

L22-306 Rev 06

2 To Enter Programming Level 1 (for the Store Manager):

Note: The factory default setting for this control does not require an operator password to be

entered. However, the operator password requirement and value may be changed in

section 3.2. Both examples are shown in the next steps. Entry of a password when NOT

required will not interfere with the programming process.

With no cooks or holds timers running, displays will show one of the following displays: [HEATING] or

[READY]. Press the key.

If displays shows:

Enter password

Level 1 & 2 Password

using the location

keys as a numeric keypad for entry. Display will

show .

If display shows:

; you do not need to

enter a password.

From this [PROGRAM] display, continue with this section or go to sections 3 or 4.

2.1 To Set Cook Temperature:

Press the thermometer key.

The display will show [SET tttF] [TEMP] or [SET tttC] [TEMP], where “ttt” is the temperature setting.

Use the location keys for numeric entry to adjust the current setting. Press the key to save

setting. The display now shows [PROGRAM]. To exit here, press again, or continue.

2.2 To Change a Product Key–Cook, Shake, Hold and Hold Pre-Alarm Times, and Name:

Cook, Shake, Hold and Hold Pre-alarm times, and key names are set in the following steps. With

display showing [PROGRAM], continue with the following section for each product key to change.

Follow these steps for each product key.

2.2.1 Cook Time

Cook Time may be set for each product key. Press the key; display will show [SELECT]

[PRODUCT]. Press the desired product key to change.

The display is now showing [C hh.mm:ss] [NAME nn ] where “nn” is the default key number,

“C” means Cook, and “hh.mm:ss” is hour, minutes and seconds. Use the location keys for

numeric entry to adjust the current setting. Press the key to save cook time and

continue with Shake Time for this product key.

Note: To deactivate any product, key enter a zero value for Cook Time.

2.2.2 Shake Time

Shake Time is an alarm that sounds during Cook Time to prompt operators to shake the basket

or warn that Cook Time is about to end. Default for this value is zero, meaning the Shake Time

is inactive. To use Shake Time, time value must be a non-zero value, and must be set to a

value less than Cook Time.

Solstice I12 Water Cooker Computer Service

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Display shows [S hh.mm:ss] [NAME nn ] where “nn” is the default key number, “S” means

Shake, hh.mm:ss” is hour, minutes and seconds.

Use location keys for numeric entry to adjust the current setting. Press the key to save

Shake Time and continue with Hold Time for this product key. A display of [TOO HIGH]

indicates an entry greater than Cook Time. Press the [10/0] key to clear entry, and re-enter a

valid number.

Note: Cook Time minus the time from the beginning of the cook = Shake value to enter.

Example: With a 3:00 Cook Time and a desired shake alarm at 1 minute into the cook, the

value you enter would be 2:00 minutes. 3:00 – 1:00 = 2:00.

2.2.3 Hold Time

Cooked product may stand in holding bins for a period of time. This timer produces an alarm

to inform operators to discard old product and start a new cook. The Default for this value is

zero, meaning the Hold Time is inactive.

Display is showing [H hh.mm:ss] [Name nn ], where “nn” is the default key number, “H” means

HOLD, and “h.mm:ss” is minutes and seconds. Use the location keys for numeric entry to

adjust the current setting. Press the key to save hold time and continue with Hold Pre-

Alarm for this product key.

2.2.4 Hold Pre-Alarm

Hold Pre-Alarm is a timer setting that is used to warn operators that the Hold Time is about to

expire. To use Hold Pre-Alarm, time value must be a non-zero value, and must be set to a

value less than Hold Time. The default value is zero, meaning the Hold Pre-Alarm is inactive.

Display is showing [P hh.mm:ss] [Name nn] where “nn” is the default key number, P means

Pre-Alarm, and “hh.mm:ss” is minutes and seconds.

Use the location keys for numeric entry to adjust the current setting.

Press the key to save Hold Time and continue setup for this product key. A display of

[TOO HIGH] indicates an entry greater than Hold Time. Press the [10/0] key to clear entry, and

re-enter a valid number.

Note: Hold Time minus the time from the beginning of the cook = Hold value to enter.

Example: With a 55:00 hold time and a desired alarm at 35 minutes into the hold period, the

value you enter would be 20:00 minutes. 55:00 – 35:00 = 20:00.

The prior four

steps in table

form:

Press

[Clock]

Display shows

[SELECT] [PRODUCT]

Press

the desired product [Key#]

Display shows

[C hh.mm:ss] [NAME nn] C is Cook, nn is key

Enter

enter/change desired Cook time.

Display shows

[C hh.mm:ss] [NAME nn]

Press

[Clock]

Display shows

[S hh.mm:ss] [NAME nn] S is Shake, nn is key

Enter

enter/change desired Shake time.

Display shows

[S hh.mm:ss] [NAME nn]

Press

[Clock]

Display shows

[H hh.mm:ss] [NAME nn] H is Hold, nn is key

Enter

enter/change desired Hold time.

Display shows

[H hh.mm:ss] [NAME nn]

Press

[Clock] P is Pre-alarm, nn is key

Display shows

[H hh.mm:ss] [NAME nn]

Enter

enter/change desired HPA time.

Display shows [H hh.mm:ss] [NAME nn]

To Set a Product Key for Cook, Shake, Hold, HPA times,

and Food Safe temperature

PreAlarm

Time

Cook

Time

Shake

Time

Hold

Time

Solstice I12 Water Cooker Computer Service

Part #60153301

L22-306 Rev 08

2.2.5 Product Key Naming:

Display shows [P hh.mm:ss] [NAME nn ] from the previous step. The first character is flashing to show

the cursor location. If the product name currently displayed is correct, press the key.

To change this character, press the key containing the letter. Press again, if needed, to get other

letters listed under the key. When the correct letter shows in the display, press the right arrow key

to move the cursor to the next character position. Use the left and right editing arrow keys

to move the flashing cursor. When naming is complete press the key. Edit mistakes

with the left/right arrow key and the CLEAR key. To clear a character, press the CLEAR key

CLEAR

This is also used to create a blank space character. Use the SHIFT key

SHIFT

to enter a number into a

character space. When editing is complete, press the key to save name.

Example: Change the

factory default name

for key4 to SHRIMP9:

Press [Clock]

Program key 4 for SHRIMP

Display shows [KEY 4 ] [NAME 4 ]

N is flashing at

cursor

location

Press key (PQRS) four

times until

shows

[KEY 4 ] [SAME 4 ] S is flashing

Press --> move to next

character [KEY 4 ] [SAME 4 ] A is flashing

Press key (GHI) 2 times

until H shows [KEY 4 ] [SHME 4 ] H is flashing

Press --> move to next

character

[KEY 4 ] [SHME 4 ] M is flashing

Press key (PQRS) three

times [KEY 4 ] [SHRE 4 ] R is flashing

Press --> move to next

character [KEY 4 ] [SHRE 4 ] E is flashing

Press key (GHI) three [KEY 4 ] [SHRI 4 ] I is flashing

Press --> move to next

character [KEY 4 ] [SHRI-4 ] "-" is flashing. "-" used as a

place holder for blanks.

Press key (MNO) one

time

[KEY 4 ] [SHRIM4 ] M is flashing

Press --> move to next

character [KEY 4 ] [SHRIM4 ] 4 is flashing

Press CLR to clear

character (example) [KEY 4 ] [SHRIM- ] "-" is flashing. "-" used as a

place holder for blanks.

Press key key (PQRS) [KEY 4 ] [SHRIMP ] P is flashing

Press --> move to next

character [KEY 4 ] [SHRIMP- ] "-" is flashing. "-" used as a

place holder for blanks.

Press --> move to next

character [KEY 4 ] [SHRIMP -] creates a blank space

character

Press SHIFT key, then key

[KEY 4 ] [SHRIMP 9] Entering a number with the

shift key. 9 is flashing.

Press Clock key [KEY 4 ] [SHRIMP 9] (no flashing

cursor)

Edit mistakes with -->, <--,

and CLEAR keys

Press Clock key again [KEY 4 ] [SHRIMP 9]

Save this product label and

continue.

--> Forward space the flashing cursor.

<-- Back space the flashing cursor.

CLR Delete the current character insert

Enter product NAME on this key

Solstice I12 Water Cooker Computer Service

Part #60153301

L22-306 Rev 0 9

2.3 Set the Food Safe temperature for this key:

A temperature value entered here defines the food safe temperature for this product key. Entry

must also be less than Set temperature. When the vat temperature goes below this

temperature, the cook timer halts. When the temperature is restored, the cook timer resumes.

A zero value will disable this feature. The factory default setting is 0°F, or inactive.

When display returns to [SELECT] [TIME]. Repeat steps from section 2.2.1 to make changes

to any other product keys or continue.

2.4 To Exit Level 1 programming:

Display shows [SELECT] [PRODUCT].

Press the key.

Display shows [PROGRAM]. Continue to section 3 to change options, or, exit here in the next step.

To exit Level 1 programming, press the key again.

Displays will show [HEATING],or [READY].

Display shows [SAFE ttt°F] [SHRIMP 9]

Enter

enter/change SAFE temp. 0°F= off.

Press [Clock]

Display shows

[SELECT] [TIME]

continue with other keys

Press

[P] to exit.

or exit

Display shows

[PROGRAM] [<blank>]

Enter the Food Safe

Temperature for this product

key

Set Food

Safe

Temperature

Exit

Solstice I12 Water Cooker Computer Service

Part #60153301

L22-306 Rev 010

3 To Enter Programming Level 2 (for the Store Manager):

The display must show [PROGRAM] from section 2 to change these options. When the location key

is pressed, the display will show [SELECT] [OPTIONS]. Indicator lights above location keys will

illuminate to represent options that may be changed. Each option listed below uses the location key

to toggle or scroll through available choices in the display. When the correct value is displayed,

press the key to save choice. The display will again return to [PROGRAM] for another option

selection.

3.1 Fahrenheit or Celsius Display:

The Controller will display temperatures in the Fahrenheit or Celsius scales. The default scale is °F.

With display showing [PROGRAM], press the location key .

Display shows [SELECT] [OPTIONS].

Press location key 1, display shows [DEGREE n] [F OR C], where “n” is the current setting.

Use the product key to scroll through choices (F or C). Press key to save choice.

Display shows [PROGRAM].

3.2 To Change Password or Requirement

With factory settings, an operator password is not required to enter programming Levels 1, 2, and 3.

The password may be activated or changed in this section.

With display showing [PROGRAM], press the location key .

The display will show [SELECT] [OPTIONS].

Press location key 2, display shows [SET PASS] [NEW PASS].

Use the location key to scroll through choices [NO PASS] or [PASS REQ]. Press

key to save choice.

If [NO PASS] is selected Display returns to [PROGRAM].

If [PASS REQ] is selected above, display will show [PASSnnnn] [NEW PASS] to prompt for new

password. Displayed value “nnnn” is the current password. Use the location keys for numeric

entry to change password. Press key to save choice. Display shows [PROGRAM].

Note: The factory default password (6684) will always work even if a different password is selected

above.

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