Rayburn XT Manuale utente
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE
For use in GB and IE
Installation
Instructions
XT - Gas (GPF)
DESN 514112 B
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly
authorised by AGA.
SECTION CONTENTS PAGE
CONSUMER PROTECTION 3
HEALTH & SAFETY 3
TECHNICAL DATA 4
SITE REQUIREMENTS INTRODUCTION 5
IMPORTANT 5
REGULATIONS 5
GAS SUPPLY 5
LOCATION 5
ELECTRICAL SUPPLY 6
FLUE SYSTEM 7-9
FLUE TERMINAL LOCATION 10
INSTALLATION 11
PCB CONNECTIONS 12
INSTALLATION REQUIREMENTS CLEARANCES 13
PRELIMINARY INSTALLATION 13
SITE LOCATION 14
SETTING COMBUSTION 15
INSTALLATION INSTRUCTIONS BURNER ACCESS 16
ELECTRICAL CONNECTION 16
BOILER CONTROL (BURNERTECH BURNER) 17
ELECTRICAL CHECK (BURNERTECH BURNER) 17
COMBUSTION DISCHARGE DEVICE (BURNERTECH 17
BURNER)
OVERHEAT SAFETY THERMOSTAT 17
BURNER CONTROL (ECOFLAM BURNER) 18
ELECTRICAL CHECK (ECOFLAM BURNER) 18
COMBUSTION DISCHARGE DEVICE (ECOFLAM 18
BURNER)
ANCILLARY CONTROLS CHECK 19
INSTRUCT THE USER 19
WIRING DIAGRAM WIRING DIAGRAM - APPLIANCE 20
SINGLE CHANNEL PROGRAMMER SINGLE CHANNEL PROGRAMMER 21
Contents
2
Consumer Protection
As responsible manufacturers we take care to make sure that our products are designed and
constructed to meet the required safety standards when properly installed and used.
IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY.
Any alteration that is not approved by AGA could invalidate the approval of the appliance,
operation of the warranty and could affect your statutory rights.
Health & Safety
This appliance may contain some of the materials that are indicated It is the Users/Installers
responsibility to ensure that the necessary personal protective clothing is worn when handling
where applicable, the pertinent parts that contain any of the listed materials that could be
interpreted as being injurious to health and safety, see below for information.
Firebricks, Fuel beds, Artificial Fuels
When handling use disposable gloves.
Fire cement
When handling use disposable gloves.
Glues and Sealants
Exercise caution - if these are still in liquid form use face mask and disposable gloves.
Glass Yarn, Mineral Wool, Insulation Pads, Ceramic Fibre
May be harmful if inhaled. May be irritating to skin, eyes, nose and throat. When handling avoid
contact with skin or eyes. Use disposable gloves, face-masks and eye protection. After
handling wash hands and other exposed parts. When disposing of the product, reduce dust
with water spray, ensure that parts are securely wrapped.
3
Fuel - Natural Gas (G20) I2H
Gas Inlet R 1/2 (1/2” BSP TAPER)
Electrical Supply 230V ~ 50Hz 3 amp Fused
Flue Pipe Diameter 54mm St/St
Flue Terminal Size: Width 500mm
Height 210mm
Depth 180mm
Burner Inlet Pressure 20mbar
CO 0 - 50 ppm
CO2%8.2% - 9.9%
Heat Input 14.6 kW
Unpacked Appliance Weight - 350 Kg
Fuel - Propane (G31) I3P
Gas Inlet R 1/2 (1/2” BSP TAPER)
Electrical Supply 230V ~ 50Hz 3 amp Fused
Flue Pipe Diameter 54mm St/St
Flue Terminal Size: Width 500mm
Height 210mm
Depth 180mm
Burner Inlet Pressure 37mbar
CO 0 - 50 ppm
CO2%9.4% - 10.8%
Heat Input 14.6 kW
Unpacked Appliance Weight - 350 Kg
4
TECHNICAL DATA
DESN 514106 B
PLEASE NOTE: IT IS ADVISABLE TO
CHECK THE ACTUAL SIZE/WIDTH
OF YOUR APPLIANCE BEFORE
FINALLY FIXING ANY KITCHEN
UNITS, SINCE ENAMELLED CAST
IRON CAN VARY IN SIZE
DIMENSIONS IN MM
The Rayburn is a floor standing cooker, fired by a gas
burner.
The burner fitted to this appliance has been designed
and constructed exclusively for use with the Rayburn
XT Cooker and MUST not be used on any other
appliances or any other uses.
In the interests of safety all gas appliances should be
installed by competent persons in accordance with the
regulations in force.
Installation Pipes
Pipework from the meter to the appliance must be of
adequate size. It is recommended that a minimum of ø22
mm copper tubing is used to within 1m of the appliance.
A reduction to ø15mm is permissible over the last metre
of the appliance. Do not use pipes of a smaller size than
the appliance gas connection. To avoid undue stress on
pipework and burner, adequate support should be used
when connecting and disconnecting union. The complete
installation must be tested for soundness and purged in
accordance with the regulations in force.
FLUE SAFETY DEVICE
For safety purposes a flue safety device is fitted. This will
only operate in adverse or blocked flue conditions. If the
switch has operated, it should be pushed in, to reset. If
this problem persists it is necessary to determine and
rectify the cause. If it is found necessary to reset more
than once this may indicate a flue blockage.
The appliance is floor mounted and must be installed on
a solid floor or base of non-combustible material which is
capable of supporting the total weight.
The location chosen for the appliance must permit the
installation and the provision of a satisfactory flue and an
adequate air supply. The location must also provide
adequate space for servicing and for air circulation around
the appliance. See “Installation of the Appliance”.
The space in which the appliance is to be fitted must have
the following minimum dimensions.
Between wall or unit and LH side of appliance - 10mm
top plate
Between wall or unit and RH side of appliance - 10mm
top plate
SHOULD THE WALL PROJECT BEYOND THE FRONT
OF THE APPLIANCE, THEN THE GAP AT THE R.H.
SIDE MUST BE INCREASED TO 50mm. TO ALLOW
DOOR TO OPEN ENOUGH TO CHANGE OVEN AND
SHELF POSITIONS, (SEE FIG. 1).
Above the raised insulating cover handle - 60mm
In addition, adequate clearance must be available at the
front of the appliance to enable it to be operated and
serviced. Flue pipes and fittings must not be closer than
10mm to combustible materials and where passing
through a combustible partition such as ceiling or roof,
must be enclosed in a non-combustible sleeve providing
an air space of at least 10mm.
Spaces around flue pipes passing through walls or floors
should be sealed against the passage of smoke and
flame.
Where the cooker is to stand in a recess or against a wall
which is to be tiled, in no circumstances should the tiles
overlap the cooker top plate.
Site requirements
5
IMPORTANT
LOCATIONINTRODUCTION
REGULATIONS
GAS SUPPLY
FIG. 1 DESN 514109
Wiring external to the appliance must be installed in
accordance with current National Wiring Regulations and
and local regulations which apply. The appliance is
supplied for 230 Volt ~ 50 Hz and a fuse rating of 3 amps.
The method of connection to the mains supply should
facilitate complete electrical isolation of the appliance, by
the use of a fused double pole switch having a contact
separation of at least 3mm serving only the appliance.
The point of connection to the mains should be readily
accessible and adjacent to the appliance. The installation
should be protected by a 30mA Residual Current Circuit
Breaker (RCCB).
The minimum requirement for the power cable is that it
should be a 3 core PVC sheathed flexible cord (85ÞC
min) at least 0.75mm2(24 x 0.2mm) to the relevant
standard.
WARNING: THIS APPLIANCE MUST BE EARTHED.
In the event of an electrical fault after installation of the
appliance, preliminary electrical system checks must be
carried out i.e. earth continuity, short circuit, polarity and
resistance to earth.
6
Site requirements
ELECTRICAL SUPPLY
Site requirements
The flue can be to the left or right of the appliance. The
cooker is supplied with the flue pipe to the left, this can be
adjusted to suit the installation.
FLUE DIRECTION - EXIT TO THE LEFT
1. Remove lower back panel (7 screws).
2. Unscrew the two fixing brackets and remove. (See
Fig. 2).
3. Slacken the jubilee clip, fixing flexible pipe to
horizontal pipe (A). (See Fig. 2).
4. If the flue pipe is to be routed as per factory set,
remove bend from manifold and pipe A.
Smear sealant on the end of the manifold, and replace
bend onto the manifold, ensuring it is fully on and
sweeps under the burner chamber.
5. Smear sealant over the surface of the 28mm branch
on pipe ‘A’. Push the flexible pipe 30-40mm on to the
branch and tighten the jubilee clip.
6. Smear sealant on the first end of pipe ‘A’ and fit to
bend ensuring the branch pipe is slightly above
centre.
7. Replace fixing brackets (4 screws).
8. Replace back panel (7 screws) and position cooker.
FLUE SYSTEM
7
FIG. 2 DESN 512771
DESN 512770FIG. 3
Site requirements
FLUE DIRECTION - EXIT TO THE RIGHT
Follow previous instructions in FLUE SYSTEM (Page 7),
Steps 1 to 3.
4. Reposition the flexible tube from the oven vent down
the back of the oven.
5. Smear sealant on the end of the manifold and replace
the bend.
6. Smear sealant on the first end of pipe ‘A’ and the
surface of the 28mm branch (towards the bend). Slide
the flexible pipe completely over the branch (pipe
should point towards burner chamber).
7. Push the first end of pipe ‘A’ onto the bend, the
branch should be above the pipe. Tighten the jubilee
clip ensuring the flexible pipe covers all of the branch
pipe.
8. Replace brackets (4 screws).
9. Replace back panel (7 screws).
8
FIG. 4 DESN 512669
DESN 512779FIG. 5
The flue system used on this appliance must be provided
by AGA and must be installed in accordance with the
instructions and standards.
A maximum flue of 5 metres and 5 bends can be used
(including horizontal length on the terminal).
Any upwards vertical runs must be immediate to the
appliance to a maximum of 3 metres. (See Fig. 6)
Downwards vertical runs must be no more than 0.5
metres. (See Fig. 7)
Flue can be positioned to the rear or front of appliance via
1 bend. (See Fig. 8).
Horizontal runs must be as level as possible.
Care must be taken on mounting the terminal and routing
the flue:-
a. Damage to damp proof course
b. Height above ground
c. General terminal locations (See Fig. 9)
Where the flue passes through combustible material a
minimum of 10mm clearance must be maintained around
the flue pipe and insulation sleeve.
General Requirements
The flue pipe must be adequately supported using the
brackets specified.
The flue pipe must be insulated (supplied).
All joints should be sealed using the sealant provided.
The appliance can only be installed in a room which
meets the ventilation regulations in force. But, in any
event the room must have a permanent vent with a
minimum free air area, see below.
IMPORTANT: THE LOUVERED AIR INTAKE AT THE
BOTTOM FRONT OF THIS APPLIANCE MUST BE
KEPT CLEAR OF ANY OBSTRUCTIONS.
9
Site requirements
FLUE SYSTEM
AIR REQUIREMENTS
XTG 35 cm2
MODEL MIN. AIR REQUIREMENT
FIG. 6
FIG. 7
FIG. 8
DESN 514115 B
DESN 514116 B
DESN 514114
Site requirements - Flue terminal location
FIG. 9 - Location of flue terminal
ABELOW AN OPENING 300mm
BABOVE AN OPENING 300mm
CHORIZONTALLY TO AN OPENING 300mm
DBELOW GUTTERS, SOIL PIPES OR 75mm
DRAIN PIPES
EBELOW EAVES 200mm
FBELOW BALCONY OR CAR PORT 200mm
ROOF
GFROM VERTICAL DRAIN PIPE OR SOIL 150mm
PIPE
HFROM AN INTERNAL OR EXTERNAL 200mm
CORNER OR TO A BOUNDARY
ALONGSIDE THE ENAMEL
IABOVE GROUND, ROOF OR BALCONY 300mm
LEVEL
JFROM A SURFACE OR BOUNDARY 600mm
FACING THE TERMINAL
KFROM A TERMINAL FACING THE 1200mm
TERMINAL
LFROM AN OPENING IN THE CAR PORT 1200mm
INTO THE BUILDING
MVERTICALLY FROM A TERMINAL ON 1200mm
SAME WALL
NHORIZONTALLY FROM A TERMINAL ON 300mm
THE SAME WALL
10
DISTANCES STATED HERE ARE MINIMUM ALLOWABLE REQUIREMENTS
Indice
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