Self Climat Smartbox MINI Manuale utente

SmartBox®MINI

Artikel-Nr. 308 051

Assembly and operating instructions

Smartbox®MINI

electronic remote level gauge for unpressurized tanks

mechanical level

gauge type FSA-E digital display unit

CONTENTS

ABOUT THESE INSTRUCTIONS........................................................................................................... 14

SAFETY ADVICE................................................................................................................................... 14

ADDITIONAL SAFETY ADVICE............................................................................................................. 14

PRODUCT-RELATED SAFETY ADVICE ............................................................................................... 15

GENERALLY.......................................................................................................................................... 1

DESIGN................................................................................................................................................. 1

INTENDED USE .................................................................................................................................... 1

FUNCTION DESCRIPTION ................................................................................................................... 1

CONNECTIONS..................................................................................................................................... 

START-UP............................................................................................................................................. 

PROGRAMMING................................................................................................................................... 22

INSTALLING THE SMARTBOX MINI..................................................................................................... 2

TROUBLESHOOTING........................................................................................................................... 2

REPAIRS............................................................................................................................................... 2

MAINTENANCE..................................................................................................................................... 2

SHUT-DOWN......................................................................................................................................... 2

DISPOSAL............................................................................................................................................. 2

WARRANTY .......................................................................................................................................... 2

TECHNICAL CHANGES ........................................................................................................................ 2

TECHNICAL DATA ................................................................................................................................ 2

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SmartBox®MINI

Artikel-Nr. 308 051

ABOUT THESE INSTRUCTIONS

xThese instructions explain how to install and operate the SmartBox

MINI

digital display unit.

xSeparate installation and operating instructions are available for the

mechanical level gauge type FSA-E.

xThese instructions are part of the product.

xKeep them in a safe place while you are using the product.

xThese instructions must be observed and handed over to the operator to

ensure that the component operates as intended and to comply with the

warranty terms.

xIn addition to these instructions, please observe national regulations, laws and

installation guidelines.

NOTE

Observe the installation and operating instructions for "FSA-E level gauge" part no.

15 276 50.

SAFETY ADVICE

DANGER

describes a personal hazard with a high degree of risk.

«May result in death or serious injury.

WARNING

describes a personal hazard with a medium degree of risk.

«May result in death or serious injury.

CAUTION

describes a personal hazard with a low degree of risk.

«May result in minor or moderate injury.

ADDITIONAL SAFETY ADVICE

NOTICE

describes material damage.

«Has an effect on ongoing operation.

NOTE

describes general information.

PRODUCT-RELATED SAFETY ADVICE

DANGER

May not be used in explosion-prone areas.

May cause an explosion or fatal injuries.

Must be installed by a specialist company in accordance with local industrial

health and safety regulations.

Installation outside the defined ex zone.

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SmartBox®MINI

Artikel-Nr. 308 051

GENERALLY

SmartBox®MINI is an electronic remote level gauge for unpressurised tanks, consisting of a

digital display unit with electronic interface for the mechanical FSA-E level gauge, simply

referred to as FSA-E below.

By touching the sensor depending on your settings, the display shows the

contents in the tank in litres, percentage by volume or as filling height in

centimetres for a few seconds.

The measurement data is output in a 16-character, single-row LCD display on the digital

display unit.

The scale of the FSA-E, which is mounted directly on the tank, also shows the level in the

tank continuously in centimetres.

The FSA-E 0 – 160 cm is suitable for all unpressurised tanks to a level of 150 cm, for levels

up to 240 cm, use the FSA-E 0 – 250 cm.

NOTE

TheSmartBox®MINI is rated as Protection Class IP30 and is approved for indoor use

only.

The indicated measurements are not gauged for invoicing.

DESIGN

Design of the digital display unit

Housing top

Sensor

Display

Bottom part of housing

Connection cable

Clip-on ferrite core

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SmartBox®MINI

Artikel-Nr. 308 051

INTENDED USE

NOTE

Intended use in the operating media refers to the level gauge type FSA-E.

Operating media

xFuel oil

xFuel oil Bio

xDiesel fuel

xFAME

xVegetable oil

xWaste oil

xOther water-hazardous, non-flammable liquids

xRainwater

xUrea solution

NOTE

You will find a list of operating media with descriptions,

the relevant standards and the country in which they are used at

www.gok-online.de/en/downloads/technical dokumentation/

list of operating mediums.

Other media on request!

Place of operation

xNot suitable for outdoor use.

FUNCTION DESCRIPTION

The content of the tank is determined by measuring the level on the basis of the float

principle. With an electronic interface, the measurement from the FSA-E is sent via a

connection cable to the SmartBox®MINI digital display unit, where it is converted into the set

output value and shown on the display.

Installation example - standard installation of SmartBox®MINI

The FSA-E with electronic interface is set to

the maximum permitted level and is installed

in an existing G 1 1/2 tank connection

opening.

The FSA-E with electronic interface is

connected to the digital display unit with a

10 m cable or a suitable extension cable up

to a distance of 50 metres (see cable

extension option).

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SmartBox®MINI

Artikel-Nr. 308 051

CONNECTIONS

Connecting the cable to the digital display unit

NOTE

With the power disconnected, remove the top of the housing to connect the cable.

Connect the cable to the digital display unit:

xCarefully pierce the white membrane to feed the cable through.

xInsert the connection cable through the cable opening on the bottom part of the housing.

xConnect the coloured cable cores according to the terminal assignment.

Terminal assignment from left to right:

ws = White 2

bn = Brown 3

gn = Green 4

gb = Yellow 5

gr = Grey

Connecting the cable:

xDepress the spring clamp with a suitable screwdriver.

xInsert the coloured cable cores into the openings of the terminal block.

xRelease the spring clamp.

xCheck that the connection is firm. Assemble the cable relief.

xPosition the clip-on ferrite core near the housing.

xInsert the batteries in the battery compartment of the digital display unit.

NOTICE

Malfunction if cable is touched when live.

Permanent damage to the digital display unit cannot be ruled out.

Insert the batteries only after you have connected the cable.

NOTICE

Malfunction as a result of incorrect wiring.

The proper function is no longer guaranteed.

Check the terminal assignment.

Cable extension/wall duct options

NOTE

Recommended cable extension with a LIYY cable, cable cross-section

5 x 0.25 mm2; cable diameter 4.5 to 6 mm (up to 50 m extension possible).

Extend the connection cable and/or pass through a wall:

xRemove the clip-on ferrite core

from the cable.

xExtend the connection cable or pass it through a wall.

xReplace the clip-on ferrite core on the cable.

xConnect the cable to the digital display unit (see above).

xPosition the clip-on ferrite core near the housing.

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SmartBox®MINI

Artikel-Nr. 308 051

START-UP

Operating elements and screen of the digital display unit

The device is adjusted once when it is put into operation. The digital display unit is put into

operation after the cable has been connected and the batteries have been inserted.

When it has been started, the digital display unit works in display mode. The readings are

shown in a 1-line LCD display with 16 characters. The display has background lighting so that

the readings can be seen in all lighting conditions.

View of the digital display circuit board

Activate the display on the

sensor bar

The parameters are adjusted

with three small push-

buttons:

MINUS ENTER PLUS

SW6 SW4 SW5

These are located on the

circuit board above the

terminal block.

Terminal assignment from left to right:

ws = White 2

bn = Brown 3

gn = Green 4

gb = Yellow 5

gr = Grey

Setting a

parameter: Press [Enter] to open setup mode.

Select the desired setting parameter via PLUS [+].

Press [Enter] to call up the value selection for the parameter.

Set the value with MINUS [-] / PLUS [+], press [Enter] to save.

Quitting the

setup mode: You can quit the setup mode at any time.

Select “Exit“ and press [Enter]

«to go back to the standard display mode.

Programming 1st steps

1. Touch the sensor bar to activate the display.

2. The 1st menu item "Unit" is displayed.

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SmartBox®MINI

Artikel-Nr. 308 051

PROGRAMMING

Before programming, determine the required tank data.

Unit Set

Null Sensor

Type maximum

Height maximum

Volume Tank-

shape Disp

lay

Type

Litres Only

when

the

FSA-E

ready

"Set

Null"

250cm

FSA-E max H=

0cm to

150cm

240cm

max V=

0L to

999999L

Linear On

Touch

Height 160cm

FSA-E Cylinder

Perma

nent

Percent Ball Exit

Oval

Click to confirm

the selected values

ÆOK.

Convex

Concave

At maximum height and

maximum volume, the

values are set with

or .

Cylinder

>50000L

Steel

Tank

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SmartBox®MINI

Artikel-Nr. 308 051

NOTE

You can enter the parameters before the "Set Null" zero offset adjustment between

the digital display unit and the FSA-E or also after "Set Null".

Factory settings

Menu item Default parameters

Unit Litre

Sensor Type 250 cm FSA-E

maximum Height 250 cm

maximum Volume 2500 L

Tank shape Linear

Display Type OnTouch

Menu item Entry function Entry value

Unit Choice of display unit

Litre Select a setting and confirm with [Enter].

Ok is displayed.

Display in litres

Percent Display volume in %

Height Display level in cm

Set Null Zero offset adjustment between the digital

display unit and the FSA-E Adjustment with

"Set Null"

Sensor Type Enter the measuring range

250 cm FSA-E Select a setting and confirm with [Enter].

Ok is displayed. 0 - 250

160 cm FSA-E 0 - 160

maximum

Height Enter the maximum internal height of the

tank

(height without dome)

250 cm FSA-E Enter with (+)/(-) and press [Enter] to confirm.

Ok is displayed. 0D[+FP

160 cm FSA-E 0D[+FP

maximum

Volume Enter the tank volume

Enter with (+)/(-) and press [Enter] to confirm.

Ok is displayed. 0D[9/

NOTE

If the selection of the sensor type changes, you have to re-enter this and the

maximum tank height.

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SmartBox®MINI

Artikel-Nr. 308 051

Menu step Entry function Entry value

Tank shape Choice of tank shape

Linear linear tank; rectangular tank; vertical cylinder; steel tank

welded together in the basement

Cylinder cylindrical tank to 50 m³ (see also alternative

Cyl. > 50000 L) horizontal cylinder; tube-shaped tank;

typical design as outdoor tank or underground steel tank

Ball spherical tank

underground, spherical tank; often a plastic (GRP)

underground tank

Oval oval tank in basement

typical design of GRP tanks and single-walled sheet

metal tanks

Convex plastic battery tank, convex

slightly convex shape, alternative to linear

Concave plastic battery tank, concave

slightly concave shape, alternative to linear

Cylinder

> 50000 L cylindrical largHRXWGRRUWDQNޓPñޓ/WR

100000 L

Steel Tank Sheet steel tank or tank battery

Straight side walls with semicircular dome at top and

bottom

Display Type Set the display

OnTouch Select a setting and confirm with [Enter].

Ok is displayed. Value is displayed for a short time. Sleep mode

Permanent Select a setting and confirm with [Enter].

Ok is displayed. Continuous display. Continuous

display, sensor

not in operation

Exit Programming completed

NOTE

Display type "Permanent" is recommended only for short times during battery

operation.

NOTE

After programming, the digital display is ready for "Set Null", the zero offset

adjustment with the FSA-E.

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SmartBox®MINI

Artikel-Nr. 308 051

INSTALLING THE SMARTBOX MINI

Before installation, check that the product is complete and has not suffered any damage

during transport.

ASSEMBLY, START-UP and MAINTENANCE are to be carried out by a specialised

company in terms of water law.

For the system to function as intended it must be installed professionally in compliance with

the technical instructions applicable to the planning, construction and operation of the entire

system.

These regulations also include the accident prevention regulations of the employers’ liability

insurance associations, the VDE regulations, and the installation and operating instructions.

Installation instructions

The display unit has a wall installation housing and is operated with the top of the housing

closed. Installation and start-up by a specialised installer is carried out with the display unit

open.

Installation of the digital display unit

1. Loosen the screw on the bottom of the digital display unit and remove the top of the

housing.

2. Place the digital display unit on a suitable position on a smooth, vertical wall and pierce

the pre-cut holes on the inside back wall of the housing. Mark the points for installation.

NOTICE

Do not damage electronic components.

Use a suitable tool to pierce the openings.

3. Place the digital display unit on the marks and fix it in place using the supplied anchors

and screws.

4. Close the top of the housing and tighten the screw on the bottom of the digital display unit.

TROUBLESHOOTING

Fault cause Action

Battery warning Battery _ _%

when remaining capacity is low «Constant check

No display

Batteries empty «Replace batteries

Error code Meaning

Error 0001 No contact with FSA-E

Check the connection between the magnetic sensor

and the magnetic encoder in the connection plug on

the FSA-E

Error 0002 Connection cable on the digital display unit not connected

Connect the cable

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