Servend BLADE TOWER Manuale utente

Manitowoc Beverage Equipment

2100 Future Drive Sellersburg, IN 47172-1868

Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922

www.manitowocbeverage.com

In accordance with our policy of continuous product development and

improvement, this information is subject to change at any time without notice.

April 01, 2008 REV0

Notice: DO NOT throw this manual away.

This manual contains important information

regarding this product.

Keep this manual at the dispenser location.

BLADE TOWER

2 Valve Root Beer Dispenser

INSTALLATION & SERVICE GUIDE

Part Number 020001448

FOREWORD

Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/

operator, service agent, and installer of this equipment. Please read this manual before installation

or operation of the machine. A qualified service technician should perform installation and start-

up of this equipment, consult the

Troubleshooting Guide

within this manual for service assistance.

If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and

serial number available when you call.

Your Service Agent___________________________________________________________________

Service Agent Telephone Number ______________________________________________________

Your Local MBE Distributor ___________________________________________________________

Distributor Telephone Number _________________________________________________________

Model Number ______________________________________________________________________

Serial Number _______________________________________________________________________

Installation Date _____________________________________________________________________

UNPACKING AND INSPECTION

Note: The unit was thoroughly inspected before leaving the factory. Any damage or irregularities should

be noted at the time of delivery.

WARRANTY INFORMATION

Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically

excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.

Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this

equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves

the MBE factory.

No equipment may be returned to Manitowoc Beverage Equipment without a written Return Merchandise

Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to

the sender at the sender’s expense.

Please contact your local MBE distributor for return procedures.

TABLE OF CONTENTS

FOREWORD ........................................................................................................ 2

UNPACKING AND INSPECTION ......................................................................... 2

WARRANTY INFORMATION ............................................................................... 2

SAFETY ............................................................................................................... 5

IMPORTANT SAFETY INSTRUCTIONS ........................................................................... 5

CARBON DIOXIDE WARNING ......................................................................................... 5

QUALIFIED SERVICE PERSONNEL ................................................................................ 5

SHIPPING, STORAGE, AND RELOCATION ..................................................................... 5

ADDITIONAL WARNINGS ................................................................................................ 5

INSTALLATION .................................................................................................... 6

UNIT INSPECTION ........................................................................................................... 6

PRE-INSTALLATION CHECK LIST .................................................................................. 6

STARTING YOUR BEVERAGE SYSTEM AND DISPENSER............................................ 6

SPECIFICATIONS ............................................................................................................ 6

BLADE TOWER DIMENSIONS ........................................................................................ 7

COUNTER TOP FOOTPRINT ........................................................................................... 7

UNIT INSTALLATION ....................................................................................................... 8

BASIC B-I-B SYSTEM & PRESSURES ............................................................................ 8

DRAINAGE OPTIONS ...................................................................................................... 9

PLUMBING DIAGRAM LOCATION .................................................................................. 9

SINGLE TOWER PLUMBING ......................................................................................... 10

DUAL TOWER PLUMBING ............................................................................................ 10

TRIPLE TOWER PLUMBING ..........................................................................................11

BRIXING PROCEDURE ................................................................................................... 11

SYRUP DELIVERY SYSTEM .......................................................................................... 12

BACK ROOM PACKAGE ............................................................................................... 12

RACKING ....................................................................................................................... 13

B-I-B ............................................................................................................................... 13

PUMPS ........................................................................................................................... 13

AUTO BAG SELECTORS ............................................................................................... 13

TABLE OF CONTENTS

USER MAINTENANCE ...................................................................................... 13

PREVENTATIVE MAINTENANCE .................................................................................. 13

WINTERIZATION ............................................................................................................ 13

CO2 HANDLING ............................................................................................................. 13

HOW TO DISASSEMBLE TOWER COMPONENTS ....................................................... 14

CLEANING EQUIPMENT AND SUPPLIES ..................................................................... 14

CLEANING & SANITIZING THE DISPENSING VALVES & PRODUCT LINES ............... 14

MAINTENANCE SCHEDULE ......................................................................................... 15

NIGHTLY SHUTDOWN PROCEDURE ............................................................................ 15

CLEANING AND SANITIZING PROCEDURE ................................................................. 16

BEVERAGE SYSTEM CLEANING ................................................................................. 16

BAG-IN-BOX SYSTEM ................................................................................................... 17

TROUBLESHOOTING ....................................................................................... 18

DRINKS .......................................................................................................................... 18

Installation and Service Manual

SAFETY

IMPORTANT SAFETY INSTRUCTIONS

Carefully read all safety messages in this manual. Learn how to operate the A&W Tower unit

properly. Do not allow anyone to operate the unit without proper training and keep it in proper

working condition. Unauthorized modifications to the A&W Tower may impair function and/or

safety and affect the life of the unit.

CARBON DIOXIDE WARNING

QUALIFIED SERVICE PERSONNEL

SHIPPING, STORAGE, AND RELOCATION

ADDITIONAL WARNINGS

Installation and start-up of this equipment should be done by a qualified service technician. Operation,

maintenance, and cleaning information in this manual are provided for the user/operator of the equipment.

Save these instructions.

DANGER: Carbon Dioxide (CO

) displaces oxygen. Exposure to a high concentration of CO

gas

causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO

gas leak

is suspected, particularly in a small area, immediately ventilate the area before repairing the leak. CO

lines and pumps should not be installed in an enclosed space. An enclosed space can be a cooler or

small room or closet. This may include convenience stores with glass door self serve coolers. If you

suspect CO

may build up in an area, venting of the B-I-B pumps and / or CO

monitors should be utilized.

WARNING: Only trained and certified electrical and plumbing technicians should service this unit.

All wiring and plumbing must conform to national and local codes.

CAUTION: Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After

sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing envi-

ronment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting

in damage to internal components.

Installation and Service Manual

INSTALLATION

UNIT INSPECTION

Included with each Blade Tower should be one (1) installation kit (020001441) and if multiple towers are being

installed a tee kit (020001411) is included with each additional tower. Listed below are the contents of each kit;

020001441- KIT INSTL 2 VLV RB BLADE TOWER

Item Description Quantity

00861302 SPLICER 1/4 X 3/8 BARB SS 2

020001403 UBEND BARB 1/2 X 1/2 X 28 1/4 1

11.3-505R CLAMP STEPLESS SS 4

15514500 CLAMP STEPLESS SS 14.5MM 2

18.5-706R CLAMP STEPLESS SS 2

020001448 MAN A AND W BLADE TOWER 1

0901803 WASHER FLAT #10 ZINC 4

020002097 SCR 10-24 X 2 SS 4

00850812 NUT HEX 10-24 SS 4

5006594 WASHER STAR #10 SS 4

020001411- KIT CONDUIT TEE 4 LINE

Item Description Quantity

00854996 ELL 1/2 X 1/2 BARB SS 2

5009851 TEE 3/8 BARB 2

15514500 CLAMP STEPLESS SS 14.5MM 6

18.5-706R CLAMP STEPLESS SS 4

1900315 BAG 9X12 CLR ZIPLOCK 1

5029545 TAPE 3IN X 60FT BLK 1

Thoroughly inspect the unit upon delivery. Immediately report any damage that occurred during transportation to

the delivery carrier. Request a written inspection report from a claims inspector to document any necessary claim.

PRE-INSTALLATION CHECK LIST

When installing any system, first make sure the major components are available. Generally the major components

necessary for an installation are:

Pre-mix system:

CO2regulator set

Product connectors for tank

Gas connectors for tank

Beverage dispenser

Beverage tubing

CO2tank

Beverage tanks

Stepless (Oetiker) clamps

Chain for CO2tank

Double Check:

Do you have enough space to install the dispenser?

Is the counter top level?

Can the counter top support the weight of the

tower?

B-I-B System:

B-I-B connectors

B-I-B regulator set

B-I-B rack

B-I-B syrup boxes

Also consider the location of the following items be-

fore installation:

Water line

Drain

Power outlet

Heating and air conditioning ducts

STARTING YOUR BEVERAGE SYSTEM AND DISPENSER

Upon completion of the beverage dispenser and / or sys-

tem installation, all tubing, dispenser, and system compo-

nents must be cleaned and sanitized prior to use.

NOTE: At installation equipment, dispensers, and tubing

get moved through many environments, dirt, dust, chases,

insulation, drywall, etc. It is an important procedure and

best practice to address cleaning to deliver the best quality

drink to your customer.

Clean and sanitize the water and syrup circuits according

to instructions provided in this manual. Clean and sanitize

the dispenser components according to instructions pro-

vided in this manual. Seal the unit to the counter top. Con-

sult and use local health codes if a discrepancy occurs

between this manual and your local health codes.

SPECIFICATIONS

Blade Tower has a stainless steel cabinet standard. Beverage valves, tubing connections, valves are top serviceable.

The tower drains through either an existing counter top drain or the optional drain for this unit. Optimum ambient

conditions for Blade Tower operation is between 500F and 950F.

Installation and Service Manual

7.39

5.00

.750

1.750

11.86

10.75

4.88

3.00

3.29

9.68

17.30

COUNTER TOP AREA

CAUTION:

Cutting the counter top may decrease its strength. Counter should

be braced to support the dispenser counter top weight plus ice storage ca-

pacity and weight of icemaker, if applicable.

INSTALLATION

BLADE TOWER DIMENSIONS

COUNTER TOP FOOTPRINT

Counter Top Weight

25 Lbs (11.34 Kgs)

Installation and Service Manual

INSTALLATION

UNIT INSTALLATION

1. Using the footprint cut holes in the desired counter

top location(s). If installing the optional flush mount

drain cut the hole for the drain(s) at this time also.

Repeat this step for each tower being installed if

this is a two or three tower system.

NOTE: The minimum to maximum ambient tempera-

ture that the unit should be installed and oper-

ated at is 40 degrees F to 105 degrees F (4.44

C to 40.56 C)

2. Place the tower(s) in the desired location(s). Each

tower must be placed and operated in a horizontal

(level) position.

3. Run the beverage lines and water lines; make sure to

install the water connections to the proper inlets. If

installing more than one tower connect the tee tower

kit at this time, 1 per additional tower installed.

(See the Plumbing Section)

4. If installing the optional flush mount drain plumb for

drain(s) and insulate at this time.

5. Turn water supply on to the dispenser. Water pres-

sure should be between 40 and 55 psi with the car-

bonator pump running. If not in between those pres-

sures, proper measures must be taken to regulate

them to correct settings.

6. Once water is supplied to unit air needs to be purged

from the carbonator tank. Do so by lifting the pressure

relief valve tab on the carbonator tank until water

comes out of the relief valve.

7. Check water and beverage lines for leaks, if there

are no leaks fasten the tower to the counter top

using the bolts included in the installation kit and

seal to the counter top using a silastic sealant such

as Dow Corning RTV 731 or equivalent on the base

bottom edges.

8. Meet all local code requirements.

9. Brix beverage valves. (See the Brixing Section)

10. Attach tower top riser.

Use an existing drain or the optional flush mount drain as

Illustrated above (See Drain Options).

1800

CO2

SYRUP

CO2

SYRUP

CARBONATED WATER

SYRUP

Multiplex

CO2Cylinder

Tap Water

Bag-In-Box

Syrup

Carton

BIB

Syrup Pump

NOTE:

This is a simplified schematic to

show the basic operation of the

beverage system.

Countertop

Blade Tower Valves

Typical A&W

Blade Tower Rootbeer

Dispensing System (BIB)

BASIC B-I-B SYSTEM & PRESSURES

1. Incoming tap water - should be at a minimum dy-

namic pressure of 40 psi and maximum static pres-

sure of 80 psi. (measured at inlet to pump).

2. BIB pressure gauge set for 35-40 psi or according to

your line run.

3. CO2supply regulator should be set between 26-30 psi.

NOTE: If incoming water pressure is under 40 psi, a wa-

ter booster is recommended. If incoming water

pressure is over 80 psi, a water regulating valve

is required.

Installation and Service Manual

INSTALLATION

DRAINAGE OPTIONS

The Blade Tower can be set up to use an existing drain or an optional drain can be ordered for use with the tower.

The illustration below shows the optional flush mount drain setup (Part Number 020001388). If using the optional

flush mount drain be sure to plumb according to local codes.

PLUMBING DIAGRAM LOCATION

A plumbing diagram for the A&W rootbeer system can be found on the remote refrigeration unit or see the

Plumbing Section for the plumbing diagram that fits your installation.

Flush Mount Drain - 020001388

Installation and Service Manual

INSTALLATION

SINGLE TOWER PLUMBING

DUAL TOWER PLUMBING

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