System air TCA 150D2 Manuale utente

TCA 150D2

Temperature-control module

Operating Instructions

Keep for reference!

L-BAL-E303-GB 1912 Index 001 Part.-No.

english

Content

1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Structure of the operating instructions . . . . . . . . . . . . . . 4

1.2 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.4 Disposal / recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.2 Installation location for agriculture . . . . . . . . . . . . . . . . . . 8

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5.1 EMC-compatible installation of control lines . . . . . . . . . 8

5.2 Connection Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . 8

5.3 Sensor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.4 Output voltage 0 - 10 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.5 Input for switch over Setpoint 1 / Setpoint 2 . . . . . . . . . 9

6 Multipurpose LC display and keyboard . . . . . . . . . . . . . . . . . 10

7 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.1 Select operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.2 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7.3 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7.4 Display unit °C or °F ............................. 12

7.5 Parameter table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

7.6 Characteristic curve temperature sensor 2.00 . . . . . . . 15

Operating Instructions TCA 150D2

L-BAL-E303-GB 1912 Index 001 Part.-No.

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7.7 Function diagrams temperature controller 2.01 . . . . . . 16

8 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.2 Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8.3 Dimensions [mm] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8.4 Manufacturer reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Operating Instructions TCA 150D2

L-BAL-E303-GB 1912 Index 001 Part.-No.

3/20

1 General notes

Compliance with the following instructions is mandatory to ensure

the functionality and safety of the product. If the following instruc-

tions given especially but not limited for general safety, transport,

storage, mounting, operating conditions, start-up, maintenance,

repair, cleaning and disposal / recycling are not observed, the

product may not operate safely and may cause a hazard to the life

and limb of users and third parties.

Deviations from the following requirements may therefore lead

both to the loss of the statutory material defect liability rights and

to the liability of the buyer for the product that has become unsafe

due to the deviation from the speciﬁcations.

1.1 Structure of the operating instructions

Before installation and start-up, read this manual carefully to

ensure correct use!

We emphasize that these operating instructions apply to speciﬁc

units only, and are in no way valid for the complete system!

Use these operating instructions to work safely with and on the

device. They contain safety instructions that must be complied

with as well as information that is required for failure-free operation

of the device.

Keep these operating instructions together with the device. It must

be ensured that all persons that are to work on the device can

refer to the operating instructions at any time.

1.2 Exclusion of liability

To allow for future developments, construction methods and tech-

nical data given are subject to alteration. We do not accept any

liability for possible errors or omissions in the information con-

tained in data, illustrations or drawings provided.

We accept no liability for damage caused by misuse, incorrect

use, improper use or as a consequence of unauthorized repairs or

modiﬁcations.

Operating Instructions TCA 150D2 General notes

L-BAL-E303-GB 1912 Index 001 Part.-No.

4/20

2 Safety instructions

•Mounting, electrical connection, and start-up operation may only

be carried out by an electrical specialist in accordance with

electrotechnical regulations (e.g. DIN EN 50110 or

DIN EN 60204)!

•Persons entrusted with the planning, installation, commissioning

and maintenance and servicing in connection with the device

must have the corresponding qualiﬁcations and skills for these

jobs. In addition, they must be knowledgeable about the safety

regulations, EU directives, rules for the prevention of accidents

and the corresponding national as well as regional and in-house

regulations.

•The equipment is to be used solely for the purposes speciﬁed

and conﬁrmed in the order. Other uses which do not coincide

with, or which exceed those speciﬁed will be deemed unauthor-

ised unless contractually agreed. Damages resulting from such

unauthorised uses will not be the liability of the manufacturer.

The user will assume sole liability.

•It is strictly forbidden for work to be carried out on any compo-

nents while they are connected to live voltage.

•The safe isolation from the supply must be checked using a two-

pole voltage detector.

•The owner is obliged to ensure that the device is operated in

perfect working order only.

•Electrical equipment must be checked regularly: Loose connec-

tions are to be re-tightened and damaged lines or cables must

be replaced immediately.

•Never clean electrical equipment with water or similar liquids.

•A separate fault and performance monitoring-system with an

alarm signal function is necessary in order to prevent personal

injuries and material damages during malfunctions and in case

the device fails. Substitute operation must be taken into consid-

eration!

Operating Instructions TCA 150D2 Safety instructions

L-BAL-E303-GB 1912 Index 001 Part.-No.

5/20

3 Product overview

3.1 Application

Temperature control for e.g.: extraction systems, warm-air heaters,

air curtain installations, liquid-cooling, chillers.

Controlled output (0 - 10 V) e.g. for activating a speed controller

for fans.

Fans with integrated controller and input 0 - 10 V can be activated

directly.

3.2 Function

The measured actual value at the sensor is compared with the

adjusted target value. Output voltage and thus fan speed is con-

trolled automatically depending on the adjusted parameters.

Alternatively the device can be operated as temperature sensor.

Output 0 - 10 V in this mode proportional to the adjusted measur-

ing range (max. -50...150 °C).

3.3 Storage

•The device must be stored in its original packaging in a dry and

weather-proof room.

•Avoid exposure to extreme heat and cold.

•Avoid over-long storage periods (we recommend a maximum of

one year).

3.4 Disposal / recycling

Disposal must be carried out professionally and in an environ-

mentally friendly way in accordance with the respective national

legal stipulations.

"Separate the materials by type and in an environmentally

friendly way.

"If necessary, commission a specialist company with the waste

disposal.

Operating Instructions TCA 150D2 Product overview

L-BAL-E303-GB 1912 Index 001 Part.-No.

6/20

4 Mounting

4.1 General notes

Attention!

•Before installation remove the device from the packing and

check for any possible shipping damage! Start-up is not allowed

in the case of transport damage!

•Do not mount equipment on vibrating base!

•When mounted onto lightweight walls, there must be no imper-

missibly high vibrations or shock loads. Any banging shut of

doors that are integrated into these lightweight walls, can result

in extremely high shock loads. Therefore, we advise you to

decouple the devices from the wall.

•Do not allow drilling chips, screws and other foreign bodies to

reach the device interior!

•The device should be installed in a location where it will not be

disturbed, but at the same time can be easily accessed!

•Care must be taken to avoid direct radiation from the sun!

•The device is designed for vertical installation (bottom cable

inlet). A horizontal or reclined installation is only permissible

after technical release of the manufacturer!

•Remove the connection cover for mounting and connection, and

subsequently close it again carefully.

•Use the templates printed on the device packing to mark the

fastening bore holes.

•Assemble the device on a clean and stable base. Do not distort

during assembly! Use the appropriate mounting devices for

proper installation of the unit!

Operating Instructions TCA 150D2 Mounting

L-BAL-E303-GB 1912 Index 001 Part.-No.

7/20

Drilling template on packing

Gehäuse

housing

111 mm

Gehäuse / housing

106 mm

11 mm

83 mm

91 mm

Schraube

max 4,5 mm

screw max

4,5 mm

Bohrschablone

drilling template

Vertical mounting

1 Lid screw (tightening torque 1.1 Nm)

4.2 Installation location for agriculture

When using for animal keeping, do not install the device directly in

the stable but in a separate room with a lower pollutant load. This

helps to avoid damages caused by pollutant gases (e.g. ammonia

fumes, hydrogen sulphide fumes).

5 Electrical installation

5.1 EMC-compatible installation of control lines

Pay attention to maintain sufﬁcient distance from powerlines and

motor wires to prevent interferences.

When using a shielded cable the shield must be connected (as

short and with as low an induction as possible!) to the PE conduc-

tor on one side at the signal input (of the evaluation unit).

5.2 Connection Voltage supply

Connection Voltage supply at terminals: “+U

” and “GND”. Here, it

must be strictly observedt hat the mains voltage lies within the

llowable olerance peciﬁcations (see Technical data and nameplate

afﬁxed to the side).

Danger due to electric current

Only PELV current sources which ensure safe electrical isolation

Operating Instructions TCA 150D2 Electrical installation

L-BAL-E303-GB 1912 Index 001 Part.-No.

8/20

of the operating voltage in accordance with IEC/DIN EN 60204-1

must be used.

There is no potential isolation between supply voltage and output

signal.

5.3 Sensor connection

Connection of temperature sensor for measuring actual value (not

in scope of delivery) to terminals “TF”. It is possible to connect

sensors of series “TF..” (KTY81-210) or PT1000 temperature

sensors. It must be paid attention to no polarity.

For a high interference immunity a capacitor must be connected

directly to the sensor (1 nF parallel). With temperature sensors

type TF.. (KTY81-210) a capacitor is integrated.

Attention!

Never apply line voltage to analog inputs!

5.4 Output voltage 0 - 10 V

Connection to terminals “A” - “GND” (I

max

see Technical data).

It is not permissible to connect outputs of several devices to each

other!

5.5 Input for switch over Setpoint 1 / Setpoint 2

Via voltage at terminals “1” and “2” (10... 24 V DC) a switchover

between Setpoint 1 and Setpoint 2 is possible (note polarity see

connection diagram).

•Voltage OFF > Setting “Setpoint 1” active

•Voltage ON > Setting “Setpoint 2” active

Setpoint 1active Setpoint 2 active

20.0 °C

Setpoint 1

The active Setpoint is indicated in the

menu INFO, an active “Setpoint 2” is

signalized by the moon symbol.

15.0 °C

Setpoint 2

Operating Instructions TCA 150D2 Electrical installation

L-BAL-E303-GB 1912 Index 001 Part.-No.

9/20

6 Multipurpose LC display and keyboard

17.6 °C

Actual value

Line 1: 16 ﬁgures for actual and desired values

Line 2: 16 ﬁgures for menu text

PProgram key and open menu

▼Menu selection, reduce value

▲Menu selection, increase value

▼ + ▲ESC-key combination, Escape leave menu

Messages on the display

!Exceeding measuring range

Moon symbol Adjustment for Setpoint 2 active

7 Programming

7.1 Select operation mode

Information

Simple installation is possible through the selection of the

preprogrammed mode of operation.

This determines the basic function of the device, factory set 2.01 .

Mode Function

2.00 Temperature sensor: output 0...10 V proportional to measuring

range

2.01 Temperature controller (P): output 0...10 V depending on adjusted

Setpoint an measured Actual value (Factory setting)

Operating Instructions TCA 150D2 Multipurpose LC display and keyboard

L-BAL-E303-GB 1912 Index 001 Part.-No.

10/20

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