Tempsens CALsys 1200BB Manuale utente

Black body

Temperature

Calibrator

(CALsys

1200BB)

User’s Guide

TEMPSENS INSTRUMENT (I) PVT. LTD UNIT II

A-190 ROAD #5, MIA UDAIPUR, 313003, INDIA

Phone: +91-294-3052959

Fax: +91-294-3052950

Email: [email protected]

Web: www.tempsens.com

Legal Disclaimer

The information contained in this document is the property of TEMPSENS.

TEMSPENS reserves the right to make changes to this document and to the product described herein

without notice. Before installing and using the product, review the latest version of the applicable

documentation, which are available from the Tempsens website at:

http://www.tempsens.com/

Document Information

NAME

Black Body Temperature Calibrator (CALsys 1200BB) User Manual

DOCUMENT VERSION

1.0

DOCUMENT CODE

TS.CS.001

PUBLISH DATE

Wednesday, November 3, 2021

 
3
Table of Contents 
Preface ................................................................................................................................................5 
Safety Information ...................................................................................................................................................5 
Electrical Safety........................................................................................................................................................6 
Health and Safety Instructions..................................................................................................................................7 
Cautions and Preventions......................................................................................................................................... 8 
Document Conventions ............................................................................................................................................8 
Chapter 1...................................................................................................................................................... 9 
Introduction.........................................................................................................................................9 
About CALsys 1200BB...............................................................................................................................................9 
Basic Working Model of CALsys 1200BB.................................................................................................................. 10 
Physical Measurements.......................................................................................................................................... 11 
Wiring Diagram ...................................................................................................................................................... 11 
Technical Specifications.......................................................................................................................................... 12 
Chapter 2.................................................................................................................................................... 13 
Setting Up CALsys ...........................................................................................................................13 
Installation............................................................................................................................................................. 13 
Optimal Environmental Conditions ......................................................................................................................... 13 
Unpacking and Initial Inspection ............................................................................................................................. 14 
Operating Instructions............................................................................................................................................ 15 
Initial Testing.......................................................................................................................................................... 15 
Chapter 3.................................................................................................................................................... 17 
Operating CALsys 1200BB..................................................................................................................17 
Turning On the Unit................................................................................................................................................ 17 
Heating Up the Source............................................................................................................................................ 17 
Operating Instructions............................................................................................................................................ 18 
Cooling Down the Source ....................................................................................................................................... 19 

Black body Temperature Calibrator (CALsys 1200BB) 
User’s Guide 
4
Chapter 4.................................................................................................................................................... 21 
Operating Unit Controller ..................................................................................................................21 
Front Panel Layout ................................................................................................................................................. 21 
The Temperature Controller................................................................................................................................... 21 
Altering the Set point ............................................................................................................................................. 21 
Monitoring the Controller Status............................................................................................................................ 22 
Temperature Units................................................................................................................................................. 22 
Chapter 5.................................................................................................................................................... 23 
Digital Communication ......................................................................................................................23 
Digital Communications Wiring .............................................................................................................................. 23 
Digital Communications Parameters....................................................................................................................... 24 
Chapter 6.................................................................................................................................................... 25 
Software Installation .........................................................................................................................25 
Installation............................................................................................................................................................. 25 
Parameters on Main Screen ................................................................................................................................... 25 
Chapter 7.................................................................................................................................................... 27 
Service & Maintenance......................................................................................................................27 
Routine service ...................................................................................................................................................... 27 
Replacing Controlling Sensor .................................................................................................................................. 27 
Replacing Solid State Relay..................................................................................................................................... 27 
Chapter 8.................................................................................................................................................... 29 
Troubleshooting CALsys 1200BB ........................................................................................................29 
CALsys 1200BB unit does not turn on ..................................................................................................................... 29 
The CALsys 1200BB unit is not stable...................................................................................................................... 29 
The temperature of the Calibrator Unit does not rise.............................................................................................. 29 
Appendix A: Calibration Services .......................................................................................................31 
In House Calibration Facility............................................................................................................................... 31 
On-site Calibration Facility ................................................................................................................................. 32 
Fixed-point Calibration Facilities ........................................................................................................................ 32 
 32 
Appendix A: Warranty .......................................................................................................................35 
Limit of Liability ................................................................................................................................................. 35 
Caution in Using the Product ............................................................................................................................. 35 

Preface

Welcome to the Black body Temperature Calibrator (CALsys 1200BB) user guide. This guide provides

detailed information about all the product options and features, and explains how to use the product

and configure basic settings to suit your requirements.

This user manual contains information about the product and its proper use and should be kept in a

place where it will be easy to access. This user manual also provides safety precautions in using this

product.

Safety Information

This topic contains important information regarding safety. Ignoring safety precautions may cause

serious personal injury or damage to the unit and/or its components. Use the equipment only as

specified in this manual. Otherwise, the protection provided by the instrument may be impaired.

Refer to the safety information in the Electrical Safety and Health and Safety Instructions sections or

wherever specified in this manual.

The following definitions apply to the terms “Warning” and “Caution”.

“Warning” identifies conditions and actions that may pose hazards to the user.

“Caution” identifies conditions and actions that may damage the instrument being used.

The following safety symbols may appear on CALsys 1200BB unit:

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

Risk of Danger. Important information.

See Manual

Hazardous voltage. Risk of electric shock

Caution, Hot Surface

Protective Earth Ground

Black body Temperature Calibrator (CALsys 1200BB)

User’s Guide

Electrical Safety

WARNING:

This equipment must be correctly grounded before use. Make sure the ground conductor

wire (colored green/yellow) in the main power cable is connected to a protective

earth/ground. If the equipment is not properly grounded, the high voltage may flow

through the equipment body (chassis). SEVERE INJURY OR DEATH may result if personnel

fail to observe safety precautions.

Do not remove the panels from the equipment without proper safety measures to avoid

internal main power supply voltage hazard.

To avoid possible electric shock or personal injury, follow these guidelines.

This equipment uses protective earth circuit to ensure that the conductive parts do not store electric

charges or conduct electricity if insulation fails.

Before connecting the equipment to the electricity supply, understand the parts of the calibrator with

the help of operating manual.

Use power cables only with appropriate voltage and power rating, and that are approved for usage in

your country.

Replace the main power cable if the insulation is damaged, or if the insulation shows signs of wear

and tear.

DO NOT put the product at the location where access to the main power is blocked.

DO NOT use an extension cord or adapter plug.

DO NOT use the product if it operates incorrectly.

Make sure the power cord does not touch the hot parts of the product.

Preface

Health and Safety Instructions

WARNING: BURN HAZARD - DO NOT touch the well access surface of the unit at high

temperature

To avoid possible health and safety concerns, follow these guidelines.

Wear appropriate protective clothing before using the equipment.

Operators of this equipment should be adequately trained in the handling of hot and cold items and

liquids.

Do not use the apparatus for jobs other than those for which it was designed, that is, the calibration

of thermometers.

Do not handle the apparatus when it is hot (or cold), without wearing the appropriate protective

clothing and having the necessary training.

Do not drill, modify or otherwise change the shape of the apparatus.

Do not use the apparatus outside its recommended temperature range.

After use, do not return the apparatus to its carrying case until the unit has cooled down.

There are no user serviceable parts inside. When required, contact Tempsens agent for repair.

Ensure all materials, especially flammable materials are kept away from the hot parts of the apparatus,

to prevent fire risk.

Do not use the product around explosive gas, vapor, or in damp or wet environments.

Make sure that the space around the product meets minimum space requirements.

DO NOT turn off the unit at temperatures higher than 250°C. This could create a hazardous situation.

Select a set-point less than 250°C and allow the unit to cool before turning it off.

The top sheet metal of the furnace may exhibit extreme temperatures for areas close to the well

access.

Materials used in this furnace may be irritating to skin, eyes, and respiratory tract. Consult the

material manufacturer’s Material Safety Data Sheet (MSDS) to learn about those materials before

using.

Black body Temperature Calibrator (CALsys 1200BB)

User’s Guide

Cautions and Preventions

To avoid possible damage to the instrument, follow these guidelines:

Before working inside the equipment, turn the power off and disconnect the power cord.

DO NOT turn the unit upside down with the inserts in place; the inserts will fall out of the unit.

Use of this instrument at HIGH TEMPERATURES for extended periods of time requires caution.

Completely unattended high temperature operation is not recommended for safety reasons.

DO NOT plug the unit into 230 V if the heater switches and fuse holder reads 115 V. This action will

cause the fuses to blow and may damage the instrument.

Components and heater lifetime can be shortened by continuous high temperature operation.

DO NOT use fluids to clean out the well.

Never introduce foreign material into the probe hole of the insert. Fluids and other materials can leak

into the calibrator causing damage.

DO NOT drop or force the probe stems into the well. This type of action can cause a shock to the

sensor and affect the calibration.

Document Conventions

The documentation uses the following conventions.

Note:

Configuration notes

Tip:

Recommendations or suggestions

Important:

Information regarding required or default configuration settings and product limitations

WARNING:

Critical actions and configuration options

WARNING:

Chapter 1

Introduction

About CALsys 1200BB

CALsys 1200BB has been designed to provide stable and accurate temperature to enable

professionals to calibrate temperature sensing devices by comparison method. It is designed to be

rugged and easily maintained. This model provides an isothermal cavity in which the pyrometer can

be calibrated against the temperature of the calibrator.

For traceable calibration, a master calibration sensor should be placed into the metal block alongside

the unit under calibration. This method is widely accepted because the calibrator provides very stable

temperature nearing to its controlled point, that is, the Master pyrometer. The controlled point is

calibrated by independent laboratory in compliance to the national standards, and compares the

sensor under calibration.

The CALsys models are part of wide range of portable calibrators designed and made by Tempsens.

Contact Tempsens to learn more about other products by Tempsens.

Black body Temperature Calibrator (CALsys 1200BB)

User’s Guide

Basic Working Model of CALsys 1200BB

CALsys 1200BB is a transportable unit designed for use on any reasonable flat surface. The target is a

ridged silicon carbide which is having a high emissive material. The target is heated by Kanthal APM

which allows the source to heat up to 1200°C in about 1.5 Hrs and hold it stable at temperature

within ±0.5°C. The heater blockhouses consists a heater & the controller sensor. The temperature

controller to sense the cavity temperature uses this sensor. To obtain the maintain a required

temperature the controller varies the power to the heaters via a solid-state relay(SSR).

Important:

Before using the equipment, read the safety guidelines and operating procedures of the calibrator as

described in the Preface of this user manual.

The basic working model for CALsys 1200BB is as follows:

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