Tempsens CALsys 37BB Manuale utente

Calsys 37BB

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CALsys 37BB

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Legal Disclaimer

The information contained in this document is the property of TEMPSENS.

TEMSPENS reserves the right to make changes to this document and to the product described herein

without notice. Before installing and using the product, review the latest version of the applicable

documentation, which are available from the Tempsens website at:

http://www.tempsens.com/

Document Information

NAME

CALsys 37BB Portable Black Body Calibrator User Manual

DOCUMENT VERSION

1.0

DOCUMENT CODE

TS.CS.003

PUBLISH DATE

Monday, January 3, 2022

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Table of Contents 
Preface................................................................................................................................................ 5 
Safety Information................................................................................................................................................... 5 
Electrical Safety ....................................................................................................................................................... 6 
Health and Safety Instructions ................................................................................................................................. 7 
Cautions and Preventions......................................................................................................................................... 8 
Document Conventions ............................................................................................................................................ 8 
Chapter 1 ......................................................................................................................................................9 
Introduction...................................................................................................................................... 10 
About CALsys 37BB .................................................................................................................................................. 9 
Basic Working Model of CALsys 37BB......................................................................................................................10 
Wiring Diagram ......................................................................................................................................................11 
Technical Specifications ..........................................................................................................................................12 
Chapter 2 ....................................................................................................................................................13 
Setting Up CALsys 37BB .................................................................................................................... 13 
Installation .............................................................................................................................................................13 
Optimal Environmental Conditions..........................................................................................................................13 
Unpacking and Initial Inspection .............................................................................................................................14 
Operating Instructions ............................................................................................................................................15 
 initial testing……………………………………………………………………………………………………………………………………………………………15 
Chapter 3…………………………………………………………………………………………………………………………………..17 
Optics…………………………………………………………………………………………………………………………………………17 
Distance of pyrometer from object…………………………………………………………………………………………………………………………..19 
Viewing Angles………………………………………………………………………………………………………………………………………………………...20 
 
 
 

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Chapter 4.................................................................................................................................................... 21

Operating CALsys 37BB......................................................................................................................21

Turning On the Unit ................................................................................................................................................21

Heating Up the Source ............................................................................................................................................21

Operating Instructions ............................................................................................................................................22

Cooling Down the Source .......................................................................................................................................23

Chapter 5.................................................................................................................................................... 24

Operating Unit Controller ..................................................................................................................24

Front Panel layout of controller...............................................................................................................................24

The Temperature Controller....................................................................................................................................24

Altering the Set point..............................................................................................................................................24

Monitoring the Controller Status.............................................................................................................................25

Temperature Units..................................................................................................................................................25

Chapter 6.................................................................................................................................................... 27

Maintenance & Trouble Shooting......................................................................................................27

Maintenance……………………………………………………………………………………………………………………………………………27

Unit fails to operate………………………………………………………………………………………………………………………………….27

Unit Unstable……………………………………………………………………………………………………………………………………………27

if temperature not rising……………………………………………………………………………………………………………………….....28

Appendix A: Calibration Services .......................................................................................................31

In House Calibration Facility.....................................................................................................................................31

On-site Calibration Facility .......................................................................................................................................32

Fixed-point Calibration Facilities ..............................................................................................................................32

Thermography Services............................................................................................................................................33

Appendix A: Warranty .......................................................................................................................35

Limit of Liability .......................................................................................................................................................35

Caution in Using the Product....................................................................................................................................35

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Preface

Welcome to the Calsys 37BB Portable Black Body Calibrator user guide. This guide provides detailed

information about all the product options and features, and explains how to use the product and

configure basic settings to suit your requirements.

This user manual contains information about the product and its proper use and should be kept in a

place where it will be easy to access. This user manual also provides safety precautions in using this

product.

Safety Information

This chapter contains important information for the safety. If the instructions contained are not

followed properly, particularly the safety guidelines, it could result in serious personal injury or can

cause serious damage to the unit and to the components of system it is connected to. Use the

instrument only as specified in this manual. Otherwise, the protection provided by the instrument

may be impaired. Refer to the safety information below and throughout the manual.

In order to assure the device operates safely, the operator needs to act effectively and be conscious

of safety problems.

The terms “Warning” and “Caution” have the following definition:

• "Warning" indicates conditions or behaviors that could endanger the user.

• "Caution" denotes situations or behaviors that may endanger the instrument in use.

The following safety symbols may appear on CALsys 37BB unit:

SYMBOL

DESCRIPTION

SYMBOL

DESCRIPTION

Risk of Danger. Important information.

See Manual

Hazardous voltage. Risk of electric shock

Caution, Hot Surface

Protective Earth Ground

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Personnel with relevant qualifications:

Personnel in charge of the device's installation, operation, and maintenance must have applicable

qualifications. This can be based on applicable training or tuition. The workers must be aware of and

have access to the operating handbook at all times.

Electrical Safety

WARNING:

Before using this equipment, make sure it is properly grounded. Make sure the ground conductor

wire (colored green/yellow) in the main power cable is connected to a protective earth/ground. If

the equipment is not properly grounded, the high voltage may flow through the equipment body

(chassis). If safety procedures are not followed, SEVERE INJURY OR DEATH may occur.

Do not remove the panels from the equipment without proper safety measures to avoid

internal main power supply voltage hazard.

Follow these precautions to avoid electric shock or personal injury:

This equipment uses protective earth circuit to ensure that the conductive parts do not store electric

charges or conduct electricity if insulation fails.

Before connecting the equipment to the electricity supply, understand the parts of the calibrator

with the help of operating manual.

Use power cables only with appropriate voltage and power rating, and that are approved for usage

in your country.

Replace the main power cable if the insulation is damaged, or if the insulation shows signs of wear

and tear.

DO NOT put the product at the location where access to the main power is blocked.

DO NOT use an extension cord or adapter plug.

DO NOT use the product if it operates incorrectly.

Make sure the power cord does not touch the hot parts of the product.

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Health and Safety Instructions

WARNING: BURN HAZARD - DO NOT touch the well access surface of the unit at high

temperature

To avoid possible health and safety concerns, follow these guidelines.

Wear appropriate protective clothing before using the equipment.

Operators of this equipment should be adequately trained in the handling of hot and cold items and

liquids.

Do not use the apparatus for jobs other than those for which it was designed, that is, the calibration

of thermometers.

Do not handle the apparatus when it is hot (or cold), without wearing the appropriate protective

clothing and having the necessary training.

Do not drill, modify or otherwise change the shape of the apparatus.

Do not use the apparatus outside its recommended temperature range.

After use, do not return the apparatus to its carrying case until the unit has cooled down.

There are no user serviceable parts inside. When required, contact Tempsens agent for repair.

Ensure all materials, especially flammable materials are kept away from the hot parts of the

apparatus, to prevent fire risk.

Do not use the product around explosive gas, vapor, or in damp or wet environments.

Make sure that the space around the product meets minimum space requirements.

The top sheet metal of the furnace may exhibit extreme temperatures for areas close to the well

access.

Materials used in this furnace may be irritating to skin, eyes, and respiratory tract. Consult the

material manufacturer’s Material Safety Data Sheet (MSDS) to learn about those materials before

using.

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Cautions and Preventions

To avoid possible damage to the instrument, follow these guidelines:

Before working inside the equipment, turn the power off and disconnect the power cord.

DO NOT turn the unit upside down with the inserts in place; the inserts will fall out of the unit.

Use of this instrument at HIGH TEMPERATURES for extended periods of time requires caution.

Completely unattended high temperature operation is not recommended for safety reasons.

DO NOT plug the unit into 230 V if the heater switches and fuse holder reads 115 V. This action will

cause the fuses to blow and may damage the instrument.

Components and heater lifetime can be shortened by continuous high temperature operation.

DO NOT use fluids to clean out the well.

Never introduce foreign material into the probe hole of the insert. Fluids and other materials can leak

into the calibrator causing damage.

DO NOT drop or force the probe stems into the well. This type of action can cause a shock to the

sensor and affect the calibration.

Document Conventions

The documentation uses the following conventions.

Note:

Configuration notes

Tip:

Recommendations or suggestions

Important:

Information regarding required or default configuration settings and product limitations

WARNING:

Critical actions and configuration options

WARNING:

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Chapter 1

Introduction

About CALsys 37BB

The ‘CALsys 37BB’ has been designed to provide stable and accurate temperature source for on-site

and laboratory calibration of radiation thermometers by comparison method up to a temperature

range 50°C.

The ‘CALsys 37BB’ model has been designed in single part. This model provides an isothermal

enclosure in which the non contact pyrometers can be checked against the temperature of the

calibration black body. For traceable calibration a master pyrometer should be used. The unit's

features emissivity of 0.98 thus offering the closest approximation of a target surface that is a perfect

emitter of infrared energy. This model is suitable for onsite and the laboratory use for stable

temperature readings.

The ‘CALsys’ models are part of wide range of portable calibrators designed and made by us. Please

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Basic Working Model of CALsys 37BB

‘CALsys 37BB is a transportable, self contained unit designed for use on any reasonable flat surface.

The target is a ridged aluminum plate which is painted by a high emissive paint .The target is heated

by Si Rubber heater which allows the source to heat up to 50°C in about 15 minutes and holds it

stable at temperature within ±0.04°C. The heater blockhouses consists a heater & the controller

sensor. The temperature controller to sense the block temperature uses this sensor. To obtain the

maintain a required temperature the controller varies the power to the heaters via a solid-state relay.

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