TERRY HARMONY 2 Series Manuale utente
HARMONY Series 2
HOMELIFT
by Terry Group Ltd
Document Number: XH00200
Issue: D
Date: 23/01/12
This installation manual is to be left on site behind a cover panel.
The test certificate, once filled in, must be returned to office.
Installation Instructions
ORIGINAL INSTRUCTIONS
Harmony Series 2 Homelift - XH00200 Issue: D Page 2 of 106
Contents
Safe Handling / Lifting............................................................................................................4
Weights of Main Component..................................................................................................4
Working Under the Lift – ALWAYS FIT SAFETY SCOTCH...................................................5
Safe Working Environment....................................................................................................7
Safe Working Environment....................................................................................................9
Glossary of Terms................................................................................................................11
Site Preparation...................................................................................................................12
Wheelchair Aperture Details ................................................................................................13
Aperture Liner......................................................................................................................14
Aperture Trim Installation – Stage 1.....................................................................................16
Aperture Trim Installation – Stage 2.....................................................................................17
Harmony Lift Loading Diagram ............................................................................................18
Electrical Requirements.......................................................................................................19
Mounting of Power Pack & Wiring........................................................................................19
Lower Guide Installation Procedure.....................................................................................20
Preparing for Sling Installation.............................................................................................21
Intermediate Guide Installation – Long Sling ONLY.............................................................22
Middle & Lower Control Tube/Tray Installation ....................................................................23
Cover Aperture – Trapdoor & RH Profile Trim with Plunger.................................................25
Upper Guide Installation ......................................................................................................25
Upper Guide Ceiling/Wall Fix...............................................................................................26
Harmony Guide Fixing Using Wall Attachment Plate Assy. (85mm)....................................27
Harmony Guide Fixing Using Wall Attachment Plate Assy. (85-399mm)........................27
Upper Control Tube/Tray Installation...................................................................................28
Trailing Cable Installation – at the Powerpack end..............................................................28
Trailing Cable Installation – at the Control Tube end...........................................................29
Ram Installation Preparation – bleed nipple cap removal....................................................29
Ram Installation...................................................................................................................30
Sling Installation...................................................................................................................31
Bleeding the Hydraulic System & Fitting Protective Covers.................................................32
Fitting the Trapdoor ‘Leg’ & Rear Cover Plate .....................................................................33
Installing the Control Mechanism Linking Rod.....................................................................34
Carriage Installation Procedure............................................................................................35
Floor Assembly Preparation..........................................................................................35
Fixing Sides to Floor.....................................................................................................36
Fixing Centre Brace to Top of Sides.............................................................................36
Fixing Carriage to Sling ................................................................................................37
Fitting Car Side Safe Edges..........................................................................................37
Fitting the Door and Door Safe Edge Cable Arrangement............................................38
Fitting the Underpan .....................................................................................................38
Tilting the Floor.............................................................................................................39
Information regarding Controls, Settings & Adjustments......................................................40
Fitting the Upper Limit Bracket.........................................................................................40
Bottom Stop Height Adjustment .......................................................................................41
Fitting Control Board to Front of Sling..............................................................................42
Initial Start Up...................................................................................................................42
Creep Protection Board....................................................................................................43
Protection Cord Assembly ............................................................................................43
Installation and Operation on Lift Control Board (CE1654)...........................................43
Car/Sling Switch Settings and Adjustments .....................................................................44
Zone Switch Settings....................................................................................................44
Adjusting the Control Mechanism.................................................................................45
Up/Down Control and Control Mechanism Circuit Functional Description........................46
Harmony Series 2 Homelift - XH00200 Issue: D Page 3 of 106
Trapdoor Switch Settings and Adjustments......................................................................47
Trapdoor Safe Edge Override & Creep Disable Switch....................................................48
Underpan Separation Override Switch – Sling LHS.........................................................48
Sling Top Safe Edge Switch.............................................................................................49
Underpan/Switch Settings................................................................................................49
Door Operator Adjustment...................................................................................................50
Automatic Door Closer Set Up Procedure ....................................................................50
Manual Door Set Up.....................................................................................................51
Installation Procedure Checklist...........................................................................................53
Test Certificate.....................................................................................................................57
Final Testing ........................................................................................................................65
Harmony Adjustments – to be set on installation.................................................................67
Client Check List..................................................................................................................69
Fault Finding........................................................................................................................71
Phone Support Fault Finding............................................................................................71
Main Controller PCB (CE966)..............................................................................................72
Function of fuses on Main controller PCB ........................................................................72
Function of LED’s on Main controller PCB.......................................................................72
CE1654 Sling PCB...............................................................................................................73
Connector, LED, and Sectional Layout Diagram..............................................................73
Function of fuses on Sling PCB........................................................................................74
Function of LED’s on Sling PCB.......................................................................................74
CE1654 PCB Layout – Detail Drawing.................................................................................75
Circuit Diagram Section.......................................................................................................77
Wiring Diagram 1 – Harmony v2 W/C Lift Wiring to P/Pack Circ. Board CE966
(XH00155d) ..................................................................................................................79
Wiring Diagram 2 - Wiring Cables From W/C Door.......................................................81
Wiring Diagram 3 - Harmony W/C Control PCB (7 core colour)....................................83
Harmony Fault Finding – Emergency Circuit .......................................................................85
Harmony Fault Finding – Down Hold...................................................................................86
Harmony Fault Finding – Up Hold........................................................................................87
Programming the Receivers ................................................................................................88
Fitting Optional Extras..........................................................................................................89
Side Infill Tubes................................................................................................................89
Fold Up Seat ....................................................................................................................90
New Style Seat Design.................................................................................................90
Old Style Seat Design...................................................................................................91
Perch Seat........................................................................................................................92
Lap Belt............................................................................................................................92
Harmony Phone Kit (LH630) ............................................................................................93
Panel Installation Procedure................................................................................................94
Declaration of Conformity ....................................................................................................98
Harmony Service Points ......................................................................................................99
Inspections & Maintenance................................................................................................101
Harmony Lift – Master Definitions of Basic Safety Items ...................................................102
Insulation Resistance Testing............................................................................................103
Lift Disassembly/Safe Disposal of Hazardous Materials....................................................105
Harmony Series 2 Homelift - XH00200 Issue: D Page 4 of 106
Safe Handling / Lifting
xBEFORE ANY WORK IS CARRIED OUT, IT IS IMPORTANT THAT THE SAFETY
SIGNS ON THE FOLLOWING PAGES ARE USED, TO CREATE A SAFE WORKING
ENVIRONMENT.
xMake sure that you know the correct lifting techniques.
xDon’t jerk and shove - twisting the body may cause injury.
xLift in easy stages - floor to knee level, then from knee to carrying position. Reverse
this sequence when setting the load down.
xHold weights close to the body. Lift with the legs and keep the back straight.
xOrganise the work to minimise the amount of lifting necessary.
xUse mechanical means or other aids when necessary.
xDon’t lift parts that are extremely heavy by you. Seek assistance. Work together but
make sure that only one person gives clear, unhurried instructions.
xUse protection for hands and feet and protective clothing where necessary.
xPlywood board should be used to cover the aperture during installation whenever
possible, to ensure the safety of the installers and the occupants.
Weights of Main Component
HARMONY WHEELCHAIR LIFT – Car Weights (kg)
Lift Component STD Car Longer Car Wider Car LW Car
Aperture Liners (each) 8 9 9 10
Plaster Board and Tacfire 13 15 15 17
Trapdoor 33 39 39 45
Carriage Sides (each) 31 42 31 42
Carriage Door 23 23 24 24
Carriage Floor 31 34 34 36
Carriage Underpan 15 20 20 22
Carriage Centre Brace 11 13 13 14
Power Pack 35 35 35 35
HARMONY WHEELCHAIR LIFT – Sling/Guide Weights (kg)
Lift Component STD Sling
(Std Width) Long Sling
(Std Width) STD Sling
(Wider) Long Sling
(Wider)
Sling 34 47 36 49
Ram 42 48 42 48
LH Bott. Guide (heaviest) 20 19 20 19
Control Tube Set 13 14 13 14
Harmony Series 2 Homelift - XH00200 Issue: D Page 5 of 106
Working Under the Lift – ALWAYS FIT SAFETY SCOTCH
1.
RAISE LIFT TO ABOVE
THE RAM FIXING BOLT
HOLE IN THE LH GUIDE
3.
ROTATE SCOTCH
DOWNWARDS
4.
SECURED POSITION.
REMEMBER TO
REMOVE THE SCOTCH
BEFORE OPERATING
THE LIFT NORMALLY.
2.
HOOK THE SAFETY
SCOTCH INTO THE HOLE
Important:
Before any work is carried out underneath
the lift, the safety scotch must be fitted to
the LH guide as indicated below.
The safety scotch can be found within the
powerpack and after use must be put
back there, so it remains with the lift.
Harmony Series 2 Homelift - XH00200 Issue: D Page 6 of 106
Harmony Series 2 Homelift - XH00200 Issue: D Page 7 of 106
Safe Working Environment
Lift Number……………………Engineer........................
Document to be signed and returned with test certificates.
ACCESS TO AUTHORISED PERSONNEL ONLY
I confirm that I have been informed of the nature of
work being undertaken, and that due to danger of
injury, access to the lift-preparation rooms is prohibited
until work has been completed.
Signed…………………Name.....................Date………
Harmony Series 2 Homelift - XH00200 Issue: D Page 8 of 106
Harmony Series 2 Homelift - XH00200 Issue: D Page 9 of 106
Safe Working Environment
Lift Number……………………Engineer........................
Document to be signed and returned with test certificates.
ACCESS TO AUTHORISED PERSONNEL ONLY
I confirm that I have been informed of the nature of
work being undertaken, and that due to danger of
injury, access to the lift-preparation rooms is prohibited
until work has been completed.
Signed…………………Name.....................Date………
Harmony Series 2 Homelift - XH00200 Issue: D Page 10 of 106
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