TERRY HARMONY 2 Series Manuale utente

HARMONY Series 2

HOMELIFT

by Terry Group Ltd

Document Number: XH00200

Issue: D

Date: 23/01/12

This installation manual is to be left on site behind a cover panel.

The test certificate, once filled in, must be returned to office.

Installation Instructions

ORIGINAL INSTRUCTIONS

Harmony Series 2 Homelift - XH00200 Issue: D Page 2 of 106

Contents

Safe Handling / Lifting............................................................................................................4

Weights of Main Component..................................................................................................4

Working Under the Lift – ALWAYS FIT SAFETY SCOTCH...................................................5

Safe Working Environment....................................................................................................7

Safe Working Environment....................................................................................................9

Glossary of Terms................................................................................................................11

Site Preparation...................................................................................................................12

Wheelchair Aperture Details ................................................................................................13

Aperture Liner......................................................................................................................14

Aperture Trim Installation – Stage 1.....................................................................................16

Aperture Trim Installation – Stage 2.....................................................................................17

Harmony Lift Loading Diagram ............................................................................................18

Electrical Requirements.......................................................................................................19

Mounting of Power Pack & Wiring........................................................................................19

Lower Guide Installation Procedure.....................................................................................20

Preparing for Sling Installation.............................................................................................21

Intermediate Guide Installation – Long Sling ONLY.............................................................22

Middle & Lower Control Tube/Tray Installation ....................................................................23

Cover Aperture – Trapdoor & RH Profile Trim with Plunger.................................................25

Upper Guide Installation ......................................................................................................25

Upper Guide Ceiling/Wall Fix...............................................................................................26

Harmony Guide Fixing Using Wall Attachment Plate Assy. (85mm)....................................27

Harmony Guide Fixing Using Wall Attachment Plate Assy. (85-399mm)........................27

Upper Control Tube/Tray Installation...................................................................................28

Trailing Cable Installation – at the Powerpack end..............................................................28

Trailing Cable Installation – at the Control Tube end...........................................................29

Ram Installation Preparation – bleed nipple cap removal....................................................29

Ram Installation...................................................................................................................30

Sling Installation...................................................................................................................31

Bleeding the Hydraulic System & Fitting Protective Covers.................................................32

Fitting the Trapdoor ‘Leg’ & Rear Cover Plate .....................................................................33

Installing the Control Mechanism Linking Rod.....................................................................34

Carriage Installation Procedure............................................................................................35

Floor Assembly Preparation..........................................................................................35

Fixing Sides to Floor.....................................................................................................36

Fixing Centre Brace to Top of Sides.............................................................................36

Fixing Carriage to Sling ................................................................................................37

Fitting Car Side Safe Edges..........................................................................................37

Fitting the Door and Door Safe Edge Cable Arrangement............................................38

Fitting the Underpan .....................................................................................................38

Tilting the Floor.............................................................................................................39

Information regarding Controls, Settings & Adjustments......................................................40

Fitting the Upper Limit Bracket.........................................................................................40

Bottom Stop Height Adjustment .......................................................................................41

Fitting Control Board to Front of Sling..............................................................................42

Initial Start Up...................................................................................................................42

Creep Protection Board....................................................................................................43

Protection Cord Assembly ............................................................................................43

Installation and Operation on Lift Control Board (CE1654)...........................................43

Car/Sling Switch Settings and Adjustments .....................................................................44

Zone Switch Settings....................................................................................................44

Adjusting the Control Mechanism.................................................................................45

Up/Down Control and Control Mechanism Circuit Functional Description........................46

Harmony Series 2 Homelift - XH00200 Issue: D Page 3 of 106

Trapdoor Switch Settings and Adjustments......................................................................47

Trapdoor Safe Edge Override & Creep Disable Switch....................................................48

Underpan Separation Override Switch – Sling LHS.........................................................48

Sling Top Safe Edge Switch.............................................................................................49

Underpan/Switch Settings................................................................................................49

Door Operator Adjustment...................................................................................................50

Automatic Door Closer Set Up Procedure ....................................................................50

Manual Door Set Up.....................................................................................................51

Installation Procedure Checklist...........................................................................................53

Test Certificate.....................................................................................................................57

Final Testing ........................................................................................................................65

Harmony Adjustments – to be set on installation.................................................................67

Client Check List..................................................................................................................69

Fault Finding........................................................................................................................71

Phone Support Fault Finding............................................................................................71

Main Controller PCB (CE966)..............................................................................................72

Function of fuses on Main controller PCB ........................................................................72

Function of LED’s on Main controller PCB.......................................................................72

CE1654 Sling PCB...............................................................................................................73

Connector, LED, and Sectional Layout Diagram..............................................................73

Function of fuses on Sling PCB........................................................................................74

Function of LED’s on Sling PCB.......................................................................................74

CE1654 PCB Layout – Detail Drawing.................................................................................75

Circuit Diagram Section.......................................................................................................77

Wiring Diagram 1 – Harmony v2 W/C Lift Wiring to P/Pack Circ. Board CE966

(XH00155d) ..................................................................................................................79

Wiring Diagram 2 - Wiring Cables From W/C Door.......................................................81

Wiring Diagram 3 - Harmony W/C Control PCB (7 core colour)....................................83

Harmony Fault Finding – Emergency Circuit .......................................................................85

Harmony Fault Finding – Down Hold...................................................................................86

Harmony Fault Finding – Up Hold........................................................................................87

Programming the Receivers ................................................................................................88

Fitting Optional Extras..........................................................................................................89

Side Infill Tubes................................................................................................................89

Fold Up Seat ....................................................................................................................90

New Style Seat Design.................................................................................................90

Old Style Seat Design...................................................................................................91

Perch Seat........................................................................................................................92

Lap Belt............................................................................................................................92

Harmony Phone Kit (LH630) ............................................................................................93

Panel Installation Procedure................................................................................................94

Declaration of Conformity ....................................................................................................98

Harmony Service Points ......................................................................................................99

Inspections & Maintenance................................................................................................101

Harmony Lift – Master Definitions of Basic Safety Items ...................................................102

Insulation Resistance Testing............................................................................................103

Lift Disassembly/Safe Disposal of Hazardous Materials....................................................105

Harmony Series 2 Homelift - XH00200 Issue: D Page 4 of 106

Safe Handling / Lifting

xBEFORE ANY WORK IS CARRIED OUT, IT IS IMPORTANT THAT THE SAFETY

SIGNS ON THE FOLLOWING PAGES ARE USED, TO CREATE A SAFE WORKING

ENVIRONMENT.

xMake sure that you know the correct lifting techniques.

xDon’t jerk and shove - twisting the body may cause injury.

xLift in easy stages - floor to knee level, then from knee to carrying position. Reverse

this sequence when setting the load down.

xHold weights close to the body. Lift with the legs and keep the back straight.

xOrganise the work to minimise the amount of lifting necessary.

xUse mechanical means or other aids when necessary.

xDon’t lift parts that are extremely heavy by you. Seek assistance. Work together but

make sure that only one person gives clear, unhurried instructions.

xUse protection for hands and feet and protective clothing where necessary.

xPlywood board should be used to cover the aperture during installation whenever

possible, to ensure the safety of the installers and the occupants.

Weights of Main Component

HARMONY WHEELCHAIR LIFT – Car Weights (kg)

Lift Component STD Car Longer Car Wider Car LW Car

Aperture Liners (each) 8 9 9 10

Plaster Board and Tacfire 13 15 15 17

Trapdoor 33 39 39 45

Carriage Sides (each) 31 42 31 42

Carriage Door 23 23 24 24

Carriage Floor 31 34 34 36

Carriage Underpan 15 20 20 22

Carriage Centre Brace 11 13 13 14

Power Pack 35 35 35 35

HARMONY WHEELCHAIR LIFT – Sling/Guide Weights (kg)

Lift Component STD Sling

(Std Width) Long Sling

(Std Width) STD Sling

(Wider) Long Sling

(Wider)

Sling 34 47 36 49

Ram 42 48 42 48

LH Bott. Guide (heaviest) 20 19 20 19

Control Tube Set 13 14 13 14

Harmony Series 2 Homelift - XH00200 Issue: D Page 5 of 106

Working Under the Lift – ALWAYS FIT SAFETY SCOTCH

RAISE LIFT TO ABOVE

THE RAM FIXING BOLT

HOLE IN THE LH GUIDE

ROTATE SCOTCH

DOWNWARDS

SECURED POSITION.

REMEMBER TO

REMOVE THE SCOTCH

BEFORE OPERATING

THE LIFT NORMALLY.

HOOK THE SAFETY

SCOTCH INTO THE HOLE

Important:

Before any work is carried out underneath

the lift, the safety scotch must be fitted to

the LH guide as indicated below.

The safety scotch can be found within the

powerpack and after use must be put

back there, so it remains with the lift.

Harmony Series 2 Homelift - XH00200 Issue: D Page 6 of 106

Harmony Series 2 Homelift - XH00200 Issue: D Page 7 of 106

Safe Working Environment

Lift Number……………………Engineer........................

Document to be signed and returned with test certificates.

ACCESS TO AUTHORISED PERSONNEL ONLY

I confirm that I have been informed of the nature of

work being undertaken, and that due to danger of

injury, access to the lift-preparation rooms is prohibited

until work has been completed.

Signed…………………Name.....................Date………

Harmony Series 2 Homelift - XH00200 Issue: D Page 8 of 106

Harmony Series 2 Homelift - XH00200 Issue: D Page 9 of 106

Safe Working Environment

Lift Number……………………Engineer........................

Document to be signed and returned with test certificates.

ACCESS TO AUTHORISED PERSONNEL ONLY

I confirm that I have been informed of the nature of

work being undertaken, and that due to danger of

injury, access to the lift-preparation rooms is prohibited

until work has been completed.

Signed…………………Name.....................Date………

Harmony Series 2 Homelift - XH00200 Issue: D Page 10 of 106

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