TERRY Melody 2 hydraulic MK2 Manuale utente

Installation Manual

Melody 2 MKII Platform Lift

Ref. ED20400f Date: 03/04/2012

Original instructions

Melody 2 hydraulic MK2 Installation Manual - Issue f

Contents

Safe Working 3

Weights of Main Parts /Assemblies 3

Health & Safety Compliance 3

Fitting safety scotch 4

Power Pack Isolate Switch 5

Powerpack / Circuit Box and Cable Runs 6

Installing Melody 2 Hydraulic Lift 7

Wiring 26

Diagnostic Flow Charts 29

Wiring Diagrams 34

To conduct an insulation resistance test on the safety circuit 41

Installation Test Certiﬁcate for Melody 2 Hyd Lift. 43

Trade Customer Feedback Questionnaire 47

Declaration of Conformity 49

Melody 2 Hyd. lift service points 51

Melody 2 Hyd. Lift Master Deﬁnition of Basic Safety Items 53

Melody 2 hyd 900 x 1400 Platform Details 55

Melody 2 hyd 1100 x 1400 Platform Details 56

Lift Disassembly/Safe Disposal of Hazardous Materials 57

Bulletins 58

Melody 2 Plinth - No Pins (XB00160B) 59

Melody 2 Hydraulic MK2 Installation Manual - Issue f

Safe Working

Ref. ED20101c

 When working in the area below the platform ensure the lift is isolated. To

prevent downward movement of the platform refer to isolate switch (page 4) and

insert safety chock (page 3) and ensure the hydraulic shut-off valve in the power

pack is closed.

 If any work is undertaken on the drive system ensure the platform is at its lowest

position.

Make sure you are familiar with the correct lifting techniques.

 Do not jerk and shove - twisting your body may cause injury.

 Lift in easy stages - floor to knee level, then from knee to carrying position.

Reverse this sequence when setting the load down.

 Hold weights close to your body and lift with your legs keeping your back

straight.

 Organise work to minimise the amount of lifting necessary.

 Use mechanical means or other aids when necessary.

 Do not lift parts that are excessively heavy by yourself. Seek assistance. Work

together but make sure that only one person gives clear, unhurried instructions.

 Use protection for hands and feet and additional protective clothing where

necessary.

Weights of Main Parts / Assemblies

Part / Assembly Weight (Kg)

2m Lift Weight (Kg)

3m Lift

Power Pack 40 40

Upper Level Gate 33 33

Baseplate 11 11

Hydraulic Cylinder 30 40

Upper Guides 20 (each) 30 (each)

Lower Guides 11 (each) 25 (each)

Main Uprights 36 (each) 36 (each)

Chain Drive Assembly 22 23

Upper Level Plinth 24 24

Platform Floor 61 61

Platform Checker Plate Deck 13 13

Platform Handrail / Gate Assembly 36 36

Platform Handrail Assembly 21 21

Back Pillars 10 (each) 13 (each)

Platform Checker Plate 13 13

Health & Safety Compliance

 COSHH Regulations - Terry Group Limited hereby certifies that COSHH

Data Sheets for all hazardous substances used in the manufacture,

installation and use of this equipment are available at www.terrylifts.co.uk

 CDM Regulations - Terry Group Limited hereby certifies that the dismantling

and disposal of this equipment can be achieved by reversing the installation

procedure.

NOTES

Melody 2 Hydraulic MK2 Installation Manual - Issue f

NOTES

Working under the Lift – ALWAYS FIT THE SAFETY SCOTCH

IMPORTANT

Before any work is carried out underneath

the lift, the safety scotch must be fitted to the

LH Gate Post as indicated below.

The safety scotch can be found within the

powerpack and after use must be put back

there, so it remains with the lift.

Raise the lift above

the safety scotch hole

in the LH Gate Post

Remove

the blanking

cap

Insert the scotch into

the guide and hook into

the hole in the LH Gate

Post

Remember to remove the scotch

before operating the lift normally and

replace the CP154 blanking plug, using

the spare provided if necessary.

Fitting safety scotch

Melody 2 Hydraulic MK2 Installation Manual - Issue f

Power Pack Isolate Switch

In order to safely work on the lift and to perform a manual lowering operation,

a Lift Isolate switch has been provided. This switch isolates the 12V power to

the lifts carriage and disables the use of the call stations, re-levelling system

and gates when turned off. The switch contains a red indicator which will only

be illuminated when in the on position.

Detailed

View

of Switch Panel

and Emergency Release Handle

Powerpack

Assembly

Emergency

Access

Panel

Melody 2 Hydraulic MK2 Installation Manual - Issue f

Powerpack / Circuit Box and Cable Runs

Ref. ED20102c

Fit the hydraulic powerpack in a suitable location using 2 x 10mm Rawl bolts.

Fit the electrical control box as close to the powerpack as possible. Use the

mounting brackets supplied.

Fit the Earth bonding cables to the base plate and each guide.

Run the hydraulic hose in a suitable conduit from the ram to the powerpack. The

hose elbow goes on to the ram.

DANGER!. DO NOT turn power on from 13Aspur until lift is wired fully, and all

Control Mechanism Switches are adjusted.

Terminate the following cables into the control box and pump as follows. See

wiring diagram in Melody 2Hyd Installation Manual (PG25).

1. 1 x 7 core or 4 core from the upper call station.

2. 1 x 7 core or 4 core from the lower call station.

3. 1 x 7 core from the upper gate lock.

4. 2 x 7 core trailing cables from the RH guide.

5. 1 x 3 core from the mains spur.

6. 1 x 2 core from the pump solenoid.

7. 1 x 3 core from the pump mains up.

Wiring to be carried out by a competent person.

House the wiring in suitable conduit and terminate correctly where entering the

boxes.

NOTES

Earth Bond cable is

fastened to the guides

above cable slot using

a CB003 bolt & CW003

washer on both sides

and to the base place

on central m stud.

Melody 2 Hydraulic MK2 Installation Manual - Issue f

NOTES

Installing Melody 2 Hydraulic Lift

Ref. ED20129e 23/08/2011

Specialist tools required

 22mm SDS drill bit

 Chain splitter

 Pin punch

 Metal cutting circular saw

Arrival on site

Lifting Height Application

750mm - 950mm Public and Domestic Access

951mm – 2000mm Public and Domestic Access

2001mm – 3000mm. Domestic Access only

 Ensure the site is to the correct specification:

 Lifting face vertical

 Height not exceeding the type of lift ordered

 Upper level plinth 1500mm x 1500mm x 200mm deep

 Lower landing base level

 Ducts , power supply on a dedicated supply and RCD protected as

specified on drawing

 Ensure the site is safe to start work and also safe for the public.

 Carry out any risk assessments if required.

 Speak with end User to ensure they are aware of power pack positions and

call stations.

 If the lift is to be sited between walls check the distance between them is at

least 1400mm and the walls are square to the lifting face.

Installation Procedure

1. Unpacking

 Unload the lift carefully storing all unpacked parts safely out of harms way

and without any risk of falling.

Melody 2 Hydraulic MK2 Installation Manual - Issue f

NOTES 2. Upper Level Plinth

 Follow the diagram below to fix the upper level plinth.

3. Base Plate (initial)

 Supatrol the underside base plate and position it at the lower level. If

necessary pack the base plate so as to make level in both directions and

also level the surrounding area that the lifs car will land on. Do not fix

down yet.

322mm Diameter holes Jig

Drill through two small ﬁxing

holes and use screws and

plugs to secure jig in position

Ensure the jig is pushed

hard against the lifting face

Inject chemical ﬁxing

into each spigot hole

then lower the plinth

into position

x6 into plinth top

CF154 (screw)

CF120 (plug)

Upper Level

Plinth Fabrication

x2 into lifting face

CF207 & CW066

CF206 (plug)

Melody 2 Hydraulic MK2 Installation Manual - Issue f

NOTES

4. Cutting of the Main Uprights and Lower Guides

Use a jigsaw or metal cutting saw to cut uprights and guides. Ensure burs are

removed and treat cuts before ﬁtting as follows: Seal all exposed edges using

a touch-up can. Seal further with Supatrol once the paint has dried.

RH Main Upright: (60 x 60 Box Section)

 Cut the upright using the following formula:

Measure from the baseplate top surface to the upper

level plinth top surface (Distance X).

For a 2m lift:

2000 – Distance X = calculated length (amount to cut

off).

For a 3m lift:

3000 – Distance X = calculated length (amount to cut

off).

Now cut the calculated length off the bottom of the

lower guides and main uprights OR In the case of a

3m lift, cut the calculated amount off the bottom of the

lower extension box section.

LH Main Upright: (60 x 60 Box Section)

 Cut the calculated length PLUS 260mm off the LH Main Upright. This will

place the cut at 300mm above the base plate, which is the point where the

lower gate enable switch must roll off to enable the car gate.

Continued Over:

Melody 2 Hydraulic MK2 Installation Manual - Issue f

Guides

 Cut the calculated length off the lower LH and RH Guides.

 Take the off- cut from the lower left hand guide and copy the outline of

the ram cut-out onto to remaining guide. Either use a jigsaw or metal

cutting saw to create the guide cut-out. Seal all exposed edges using a

touch-up can. Seal further with Supatrol once the paint has dried.

NOTES

5. Upper Left Hand Guide Box Section

Attach the upper left hand guide and top cap to the left hand upright. If the

lift is a 3m model, an upper extension box section needs to be fixed onto

the top end of each upright. This is secured with M8 bolts inside and M8

countersunk bolts from above. Use M6 countersunk bolts in the sides.

A new square shaped washer is needed to locate the guide fixing bolt

centrally in the slot in the guide bracket when the guides are being attached.

Place washer into the bracket with the hole and slot aligned, the washer

can go in either way up with the flat side against the inside face of the guide

bracket.

 f guide adjustment is required move this washer and replace with the M10

washer provided.

Indice

Altri manuali TERRY Sistema di sollevamento

TERRY

TERRY Melody 1 Manuale utente

TERRY

TERRY HARMONY 2 Series Manuale utente

TERRY

TERRY Harmony Series 2 Homelift Manuale utente

TERRY

TERRY TSL1000 Manuale utente

TERRY

TERRY Lifestyle 3.6m Manuale utente

TERRY

TERRY 1100W TSL1 Manuale utente

TERRY

TERRY HARMONY Manuale utente

TERRY

TERRY Lifestyle Manuale utente

Manuali Sistema di sollevamento popolari di altre marche

morse

morse 82H-124 Manuale utente

Braun

Braun NL955 Series Manuale utente

haacon

haacon 1889.10 Manuale utente

Protekt

Protekt AT 252 Manuale utente

R. Beck Maschinenbau

R. Beck Maschinenbau HS 600 Manuale utente

Nova Technology International, LLC

Nova Technology International, LLC NAS Series Manuale utente

Genie

Genie Z-60/34 Manuale utente

Screen Technics

Screen Technics INTERFIT Vertical Up Lift Manuale utente

Mortuary Lift

Mortuary Lift ULTIMATE 1000 Manuale utente

Custom Equipment

Custom Equipment Hy-Brid 3 Series Manuale di programmazione

Custom Equipment

Custom Equipment Hy-Brid Lifts 2 Series Manuale di programmazione

Hy-Brid Lifts

Hy-Brid Lifts HB-P3.6 Manuale di programmazione

BERG

BERG BeNomic EasyLeaf Manuale utente

Powermate

Powermate LiftGate LG-3 Manuale utente

Snorkel

Snorkel TM12 Series Manuale utente

Terberg

Terberg OMNIDEKA Manuale utente

Harmar Mobility

Harmar Mobility AL625 Istruzioni operative

Rotary

Rotary SPO16 Manuale utente