TERRY Melody 1 Manuale utente
Installation Manual
Melody 1 Platform Lift
Ref. ED01050g Date: 03/04/2012
Original instructions
Terry Melody 1 - Installation Instructions - ED01050g
2
CONTENTS
THE MELODY 1 PLATFORM LIFT 3
MELODY 1 INSTALLATION INSTRUCTIONS 4
MELODY 1 BASE FRAMEAND SCISSOR ASSEMBLY 10
MELODY 1 SCHEMATIC CABLE RUN 11
MELODY 1 DUCT POSITIONS 11
MELODY 1 TECHNICAL SPECIFICATION 12
MELODY 1 HEIGHT ADJUSTMENT 13
MELODY 1 GENERAL FAULT FINDING 14
MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 1 OF 3) 15
MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE2 OF 3) 16
MELODY 1 INSTALLATION TEST CERTIFICATE (PAGE 3 OF 3) 17
TRADE CUSTOMER FEEDBACK QUESTIONNAIRE 19
MELODY 1 SERVICE & MAINTENANCE 23
MELODY 1 SERVICE POINTS 23
MELODY 1 BASIC SAFETY SYSTEM CHECKS 24
MELODY 1 DEFINITION OF BASIC SAFETY ITEMS 25
MELODY 1 WIRING DIAGRAM 27
MELODY 1 CIRCUIT BOARD LAYOUT 29
MELODY 1 CONTROL BOARD WIRING 30
MELODY 1 LIFT GATE CONTROL CIRCUIT 31
MELODY 1APPENDIX-REMOTE CONTROL ENABLER SYSTEM 32
MELODY 1 MEGGER TESTING 33
MELODY 1 CHARGER BOX TEMPLATE 35
BULLETINS 37
MELODY 1 CABLE TIE FIXING 38
MELODY 1 UPPER LEVEL GATE FITTING INSTRUCTIONS (XB00223) 39
MELODY 1 RAMP CALL POST INSTRUCTIONS (XB00198B) 53
TRIPLE BRIDGING STEP HEIGHT ADJUSTMENT (XB00218) 58
BRIDGING STEP PICK-UP BRACKET INSTALL INSTRUCTIONS (XB00217) 59
MELODY 1 CLIENT CHECK LIST 65
Terry Melody 1 - Installation Instructions - ED01050g
3
ref: ED01051b, dated: 10/01/2012
THE MELODY 1 PLATFORM LIFT
The Melody 1 is a hydraulically operated scissor platform lift capable of lifting
loads of 280Kg up to 1.0m between fixed levels.
Designed and manufactured in accordance with BS 6440, the Melody 1 is
suitable for use by persons with impaired mobility in either public buildings or
private dwellings. The Melody 1 standard features include an integral platform
gate and a low closed height eliminating the need for a pit. An interlocked
gate is installed on the carriage as standard. An upper level gate option is
also available or an interlock unit can be supplied to fit the client’s own door.
Special consideration has also been given to the location and dimensions of
controls allowing safe and unaided use by person(s) with impaired mobility
whether standing or with a wheelchair. An isolation switch is supplied as
standard on the charger box and control stations are provided on the platform
handrail and the upper and/or lower levels. A radio remote control lift enabler
option to limit the lift to authorised use only is also available.
The lift is suitable for internal and external locations and a major feature
of the design is that the platform is free standing, eliminating the need for
column supports and thus minimising aesthetic intrusion into the environment.
Standard finish is stainless steel and other finishes can be supplied to special
order.
NOTES
base
frame
platform
Fixing
holes
1345mm
440mm
Terry Melody 1 - Installation Instructions - ED01050g
4
ref: ED01052c, dated: 10/01/2012
MELODY 1 INSTALLATION INSTRUCTIONS
1. Manually raise platform / scissor arms and insert safety scotch through
holes in base frame (see diagram page 10).
2. Slide platform onto scissor arm
blocks (tall side up) and secure
in place with 6 X M6 counter-
sunk screw.
Note :These fasteners will be
located in the top of the scissor
arms when the lift is supplied
without the platform already
fitted.
3. Level platform using levelling bolts on base frame ensuring moving ramp
aligns flush with fixed ramp.
4. Remove the 4 X M6 CSK, 2 X M6 HEX/Washers located on the top face
of platform.
5. Position power pack assembly on platform, pump to ramp and secure
into place using bolts previously removed.
6. Feed the Hydraulic hose/ 6 Way connector and attached wiring for
charger box / 3 way connector and attached wiring for lower wall station
/ Bowden cable through the round hole in the base of the platform that is
located near the pump reservoir tank.
7. Engage end of Bowden cable through slot in control mechanism.
8. If necessary re-engage spring hook end onto control mechanism roll pin.
NOTES
This side must be either 150mm
away from any wall / obstruction
or less than 10mm
Must be at
least 150mm
away from
any wall
obstruction
Allow 10mm
(max) between
lift and rise
Terry Melody 1 - Installation Instructions - ED01050g
5
ref: ED01052c, dated: 10/01/2012
9. Connect the 8 core cable from charger and cable from lower wall station
as per diagram below.
Note: Ensure anti-creep (purple wire to mech wheel) is disconnected.
Wire must only be reconnected after all height settings are complete.
10. Secure wiring in place with tie wraps.
11. Connect up hydraulic hose to pump.
12. Remove 8 sets of barrel nuts/dome head screws /washers /lockwashers
from platform uprights (4 off).
13. Gate & lock fitting;
• Take note of the gate handing on the lift
paperwork. The handing refers to the side of
the gate hinge when viewing the lift from the
lower level. The diagram shows a left hand
gate.
• Fit the gate by sliding the required handrail
through the hinge tubes on the gate and
positioning the gate handrail in place along with appropriate kick plate
and refit both sets of barrel bolts/nuts.
• Lift the gate upwards to reveal the holes in the
handrail.
• Fit the gate hinge pin, spacer tube, 2 circlips
and domed star washer in the order shown.
Ensure pin is inserted in the correct hole! As the
gate is opened it will rise if the correct hole has
been used.
NOTES
8 core for charger
Power Pack wiring
Carriage Gate Lower Call Station
Terry Melody 1 - Installation Instructions - ED01050g
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ref: ED01052c, dated: 10/01/2012
• Offer the lock assembly to the gate. Note:
orientate the lock assembly so that the lock is
located on the outer side of the gate.
• Run the gate wire neatly from the gate outlet,
through the holes in the lock mounting plates
and into the lock through the appropriate side.
• Fix the lock assembly in place using the 4
bolts, washers and nuts from the fixing kit.
14. Position opposite hand rail and kick strip
and refit the dome head screws/washers/
lockwashers at the two non-ramp and top ramp end fixing positions.
15. Lock fitting continued:
•Fit the lock beak bracket mounting plate
together with the lock beak and spacer plate
onto the appropriate handrail. The lock beak
mounting plate is secured using the pre-fitted
handrail cross tube bolts. Unscrew the bolts,
insert the mounting plate and re-fit bolts in
correct locations. DO NOT TIGHTEN.
•Close the gate and align the lock and lock
beak with each other using the adjustment
slots on each assembly. When alignment is
satisfactory, tighten all bolts.
• Wire the lock, matching the wire numbers with the terminal identifiers:
wire No. Terminal
1 21
2 22
3 Earth
4 M
• Fit the back cover using the 4 screws from the fixing kit.
• Fit the lock cover and secure with the screw
from the fixing kit. Insert the blanking bung into
the lock cover.
NOTES
Terry Melody 1 - Installation Instructions - ED01050g
7
ref: ED01052b, dated: 10/01/2012
• Cut off the 4 pin connector from the other
end of the gate cable, ensuring numbers are
present on the cable stubs for reference later.
• Insert the sleeved grommet from the fixing
kit into the hole on the hinge side in the
barley seed floor.
• Thread the cable through the grommet,
underneath the platform and up thorugh the
large hole in the platform which leads into
the powerpack housing. Ensure the pre-
fitted cable spring sleeve remains in place
on the cable. Reconnect the 4 pin connector,
following the stub wire numbering.
• Plug the connector into the designated
sockets in the main powerpack wiring loom - see wiring diagram for
reference.
16. Connect connector block from car station to 16 way connector block and
carriage gate latch as per page 25
NOTES
Terry Melody 1 - Installation Instructions - ED01050g
8
ref: ED01052c, dated: 19/08/2011
17. Fit 5 Amp fuse for battery.
18. Fit 30 Amp isolation fuse.Secure
powerpack cover in place using
No.8 x 1/2” Stainless steel Pozi-
head screws.
19. Put lift in position referring to
Diagram on page 4 and secure
upper level gate (if supplied) in
desired location
20. The upper call station is mounted in the gate post. Run a 7 core cable
from the upper level gate call station to the charger box. Run the 8 core
cable from the lift, the 4 core cable to the gate lock, and the 7 core from
upper level gate call station along the most appropriate route to the
charger box location and connect as per diagram below. Refer to page 8
for schematic cable run (note all cables to be put in conduit or similar)
Charger Box
Gate Post
Call Station
.
NOTES
Charging
indication light
Charger box dimensions
223mm
92mm
206mm
Cable exit point
Isolating Switch
Terry Melody 1 - Installation Instructions - ED01050g
9
NOTES
ref: ED01052c, dated: 19/08/2011
21. Fix charger box to wall. Plug in charger and replace cover
22. Bleed hydraulic system.
• Ensure the hydrualic hose is plugged into pump connector.
• SAFETY: cover the hydraulic fittings to avoid injury from high
pressure hydraulic fluid!
• Loosen the 1/4” BSP female Q-release carrier - 1/4” BSP male
female compact elbow joint.
• Operate pump and bleed from the loosened joint.
• Retighten loosened joint after bleeding.
23. Make suitable holes in the base of the bellows and secure to the front of
the base frame and ramp support plate with tie wraps. Note: On outside
installations before securing the bellows liberally spray all lift parts
enclosed by the bellows e.g base frame and scissor arms with the wax
oil provided.
24. Rivet the ‘serial number plate’ to the RH side of the power pack cover
using the existing holes.
25. Carry out final adjustment and test as per pages 13, 15, 16, 17 and 29
Terry Melody 1 - Installation Instructions - ED01050g
10
ref: ED01054a, dated: 07/06/2006
MELODY 1 BASE FRAME AND SCISSOR ASSEMBLY
To gain access under the platform :
• Send lift up.
• Remove tie wraps securing base of
bellows to front of base frame and
ramp support plate.
• Fold bellows and hook up to base
of platform using beaded tie
wraps.
• Ensure that base of bellows is re-
secured to front of base frame and
ramp support plate after all work is
completed.
Please note that safety scotch must be inserted in chassis holes when
scissors are up BEFORE any work is carried out under the platform.
Adjustable foot
Adjustable foot
Insert safety scotch here
NOTES
Indice
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