5D TACTICAL Router JigPro Manuale utente

5DTACTICAL.COM

INSTRUCTIONS V1

5DTACTICAL.COM 5DTACTICAL.COM

PARTS & TOOLS ASSEMBLY

TOOLS NEEDED

PARTS

A....Guide Plate

B....Router Adapter

C....(4) Router Adapter

Screws

D....Router Adapter Side

Block

E....(2)Router Side Block

Screws

F....Side Plate

G...AR-15/AR-9 Buffer

Plate

H.... AR-10/.308 Buffer

Plate

1. Router

2. Drill

3. 5D Tactical ReadyMILL™

4. 3/8” Drill Bit

5. 21/64” Drill Bit

6. 5/32” Drill Bit

7. Vise

8. Shop Vac

9. #2 Phillips Screwdriver

10. 7/64’ Allen Wrench

11. Eye Protection

12. Ear Protection

13. WD-40 or Cutting Fluid

I....AR-15/AR-9

Takedown Adapter

J.... AR-10/.308

Takedown Adapter

K....AR-15/AR-9

Takedown Pin

L.... AR-10/.308

Takedown Pin

M....Drill Guide

N....Buffer Adapter

O...(12) Jig Screws

P...Guide Pin Set

Q....(4)Router Adapter

Washers

1-1

1-2

1-3

1-4

Clean surface of the 80% receiver and

apply masking tape to the sides.

Apply the Buffer Plate to the back of

the receiver as shown. Use gray Buffer

Plate for AR-15/AR-9 receivers and black

Buffer Plate for AR-10/.308 receivers.

Loosely thread the Buffer Adapter into

the receiver until the Buffer Plate is

pressed against the back of the receiver.

Loosely Install the Takedown Adapter

to the Guide Plate using (2) Jig Screws.

Use smaller silver Takedown Adapter for AR-

15/AR-9 receivers and larger black Takedown

Adapter for AR-10/.308 receivers.

1-5 Orient ambidextrous Side Plates, with

larger 3/8” bushings to the rear. Set

Guide Plate atop Side Plates with numeral ‘3’

visible through guide plate.

1-7

1-8 Align the Buffer Plate with the holes

in the rear of the Guide Plate. Loosely

install (2) Jig Screws.

*ALWAYS WEAR EYE AND HEARING PROTECTION WHEN OPERATING POWER TOOLS*

At 5D Tactical we understand you have chosen to spend your hard earned money

with us, and because of that, we strive for 100% customer satisfaction. Your Router

Jig Pro caries a Lifetime Warranty against manufacturer’s defects. Please contact us

by phone at 508-834-4223 or email SALES@5DTACTICAL.COM with any questions

or concerns regarding the use of your Router Jig Pro.

Replacement parts, build kits, and 80% lowers are available for purchase on our

website; 5DTactical.com

PART 1: JIG ASSEMBLY

1-6 Loosely thread (6) Jig Screws and insert

the 3/8” (biggest) and 5/32” (smallest)

drill bits in the Side Plates as shown and then

tighten all screws.

Thank you for your Router Jig Pro purchase.

Remove drill bits. Align receiver with

the Takedown Adapter, and pass

the Takedown Pin through the receiver and

adapter. Use the correct size Takedown Pin

for the receiver.

CDE

F G

* IMAGE COLORS MAY VARY FROM ACTUAL PRODUCTS

5DTACTICAL.COM 5DTACTICAL.COM

1-10

1-11

1-12

2-1 2-2

While grasping Guide Plate, pass a

Phillips screwdriver through the hole

in the Buffer Adapter, and tighten. Periodically

check for tightness during jig use.

Install the Drill Guide as shown.

insert (2) Jig Screws, then tighten.

Clamp Jig Assembly securely in a vise

as shown by the notches provided in

the Side Plates.

DO NOT CLAMP JIG BY OUTSIDE OF SIDE PLATES.

DAMAGE WILL OCCUR. REVIEW IMAGES CAREFULLY.

Spray WD-40 into Drill Guide hole and

insert 21/64” drill bit. Do not start the

drill until the bit is fully inserted. Using care to

keep to the drill bit straight and perpendicular

to the receiver, begin drilling. Periodically pull

the drill bit out of the Guide to clear chips.

Apply WD-40 liberally. Drill until the bit exits

the bottom of the receiver.

Once the drill has cleared the lower

receiver remove the Drill Guide by

removing the (2) Jig Screws.

PART 2: DRILLING STEP 1

PART 3: MILLING STEP 1

GENERAL NOTES ON MILLING - READ ENTIRELY:

The provided depth gauge hash marks denote the maximum depth of

cut per pass. Attempting to mill to at depth increments higher than

recommended can cause damage to the ReadyMill

™

and/or receiver.

*Beginners and those seeking maximum nish quality should make milling

passes at less than half a hash mark.*

Ensure that your router base lock is tight and functioning properly. If the

router depth moves or slips while milling, the ReadyMill

™

and/or receiver

can be damaged.

If using a variable speed router, set to the highest speed setting. Do not

insert or remove the ReadyMill

™

while the router is spinning.

Prior to turning the router on, ensure the ReadyMill

™

is centered within

the milling pilot hole and not contacting any part of the receiver. Hold

rmly with 2 hands and apply moderate downward pressure when starting

the router.

While milling, move the router smoothly and in a clockwise manner as

shown in the image. Make sure to take extra care when hitting the corners.

Keep the Router Adapter at against the Guide Plate at all times. Avoid

abruptly pulling the router or exerting excessive force. Slowly nibble away

at the receiver. If you begin to experience chattering, slow down and/or

take shallower depths of cut. Apply WD-40 or cutting uid liberally and

remove chips frequently to prevent galling.

•

PLEASE GO TO PG.10 FOR ROUTER ADAPTER INSTALLATION AND ROUTER BIT COMPATIBILITY CHART.

1-9 While Grasping Guide Plate, tighten

(4) Jig Screws, securing Buffer Plate

and Takedown Adapter

*Drilling and cutting tools can shatter, remember to always wear eye protection while operating power tools.*

5DTACTICAL.COM 5DTACTICAL.COM

3-1

4-1

4-2

4-4

4-5

4-3

3-4

3-2 3-5

3-6

3-3

Install #1 (Short) Guide Pins to Router

Adapter using (2) Guide Pin Screws and

7/64” Allen Wrench. Open end of pins should

be facing up. Do not over-tighten. Make sure

pins are fully seated. Remove #1 (Short) Guide Pins and

install #2 (Medium) Guide Pins.

Do not over-tighten.

Set end mill depth to the rst hash

mark using Depth Gauge #2.

Set end mill depth to the second hash

mark. Mill the second pass following

Continue milling, adjusting depth by 1

hash mark until you have milled to the

bottom of Depth Gauge #2.

STOP before continuing to Depth Gauge #3,

the #3 (Long) Guide Pins must be installed.

Complete the rst milling pass allowing

the Guide Pins to follow the

#2 Guide Cavities.

Complete the rst pass of milling,

allowing the Guide Pins to trace the

entire area of the Guide Cavities.

Set end mill depth to the rst hash

mark using Depth Gauge #1. Set depth

by holding the base of Router Adapter against

the edge of the Guide Plate. Be sure Guide

Pins are not between the Adapter and Guide

Plate. Make sure router depth adjustment is

locked after each depth setting

Set end mill depth to the second hash

mark. Mill second pass following the

same method and process as outlined in steps

3-3 and 3-4.

Continue milling in this manner, adjusting

end mill depth 1 hash mark per pass until

you have milled to the top of Depth Gauge #1.

STOP before continuing to Depth Gauge #2,

the #2 (Medium) Guide Pins must be installed.

Orient Jig so the buffer extension

is closest to the user. Place router

on Guide Plate, with the end mill centered

within the drill hole. The Guide Pins should

be positioned inside the #1 Guide Cavities on

both sides. Hold rmly, turn router on and mill

using consistent pressure and speed, moving

in a clockwise manner.

PART 4: MILLING STEP 2

5DTACTICAL.COM 5DTACTICAL.COM

PART 5: MILLING STEP 3 PART 7: DISASSEMBLY

FINAL PRODUCT

PART 6: FINAL DRILLING

5-1 Remove #2 (Medium) Guide Pins and

install #3 (Long) Guide Pins.

Do not over-tighten.

5-2

5-3

6-1

7-1 7-2

6-2

Set end mill depth by using

Depth Gauge #2.

Place router on Guide Plate, with the

end mill centered within the drill hole.

The Guide Pins should be positioned inside

the #3 Guide Holes on both sides. Gently mill

in a clockwise manner until the trigger slot

is formed

Clamp Jig Assembly in the Vise by

the edges of the side plates, with the

RIGHT Side Plate facing up. Ensure that the

assembly is level. Spray WD-40 into the large

Guide Hole and insert 3/8” drill bit. Do not

start drill until bit is fully inserted in the Guide

Hole. Apply moderate pressure and drill until

the bit penetrates the right side wall and

continue drilling through left side wall.

Remove Buffer Adapter. Loosen or

completely remove Buffer Plate.

Remove Takedown Pin. The Finished receiver

can now be removed from the jig.

Remove lower from jig carefully.

While still wearing ear pro and gloves,

clean off any metal shavings and inspect the

lower to ensure proper procedure has been

executed to complete the lower.

WD-40 into both small Guide Holes

and insert 5/32” drill bit into either

remaining Guide Hole. Do not start drill until

bit is fully inserted. Apply moderate pressure

and drill until the bit penetrates the right side

wall and continue drilling through left side

wall. Repeat for remaining small Guide Hole.

NOTE: If your drill bits are not long enough to

penetrate both walls, ip jig over and repeat

process. Receivers with spray-on coatings such

as Cerakote and Duracoat should be drilled from

both sides for maximum nish quality.

Congratulations on completing your lower!

Again, we here at 5D Tactical understand you have chosen to spend your hard earned

money with us, and because of that, we strive for 100% customer satisfaction. Your

Router Jig Pro caries a Lifetime Warranty against manufacturer’s defects.

Please contact us by phone at 508-834-4223 or email SALES@5DTACTICAL.COM

with any questions or concerns regarding the use of your Router Jig Pro.

Replacement parts, build kits, and 80% lowers are available for purchase on our

website at 5DTACTICAL.COM.

Thank you, and we hope to continue to providing you with quality products!

5DTACTICAL.COM 5DTACTICAL.COM

ROUTER ADAPTER INSTALLATION

Dewalt DW616....................................*N/A

Dewalt DW618....................................*N/A

80% Arms FST-1.....................................C

Hitachi M12VC.......................................A

Kobalt KR-124B-03..............................*N/A

Makita XTR01Z.......................................C

Makita RT07010C...................................C

Milwaukee M18 Fuel...........................*N/A

Porter Cable 6430/6435......................... A

Porter Cable 450....................................C

Porter Cable 8902.................................. A

Rigid R22002........................................*N/A

Rigid R24012.......................................... A

Ryobi R1631K......................................*N/A

SKILRT1322-00.......................................D

Bauer 19121 E-N...................................C

Bauer 19121 E-B.................................... C

Bosch PR10E.......................................... A

Bosch PR20EV*....................................... A

Bosch GFK125CEN.............................*N/A

Bosch GFK125CEK..............................*N/A

Bosch 1617 EV/EVS.............................*N/A

Craftsman 28212....................................B

Craftsman 2767......................................D

Craftsman 27683....................................D

Craftsman 50429....................................D

Dewalt DWE6000................................... A

Dewalt DCW600B..................................B

Dewalt DWP611.....................................B

Updated router list available online

*Installation methods vary. Please refer to the

3 most common instructions shown, if the

installation methods shown do not match with

your router please contact us by phone at

508-834-4223 or email sales@5DTactical.com*

A1-1

A1-2

Before proceeding, check that your

router depth lock is fully functional. If

necessary, tighten router depth lock. On most

models, a nut or set screw can be tightened

to adjust the tension of the depth lock. If your

router depth moves while milling, damage to

the receiver and/or end mill may occur.

Prepare your router for milling by

installing the ReadyMILL™. Unplug

your router. Remove the plastic baseplate

from the router base, and separate the base

from the router. Remove the nut and collet.

Thread on the ReadyMILL™ and tighten using

a wrench then reinstall the router base.

Orient the Router Adapter with the

bearing facing toward the router, and the

notch away from the power cord. Pass the

large diameter portion of the ReadyMILL™

through the bearing to center the Router

Adapter with the Router.

Installation Method 1. With the Adapter

at against router base, align Router

Adapter with 4 screw holes in router base,

loosely install (4) Router Adapter Screws with

washers, then tighten.

Installation Method 2. Align Router

Adapter with 2 screw holes in front of

router base, and loosely install (2) Screws and

washers. Loosely install Router Adapter Side

Block to accessory attachment hole on back

of router with (1) Router Side Block Screw.

Use the appropriate size for your router.

Loosely install (1) Router Adapter Screw and

washer into the Side Block through the Router

Adapter. Tighten (2) front Router Adapter

Screws. Press Side Block against router and

tighten (1) Router Side Block Screw

NOTE: Your ReadyMILL™ is custom designed to t tightly inside the Router

Adapter Bearing. Prior to rst use, the tool holder portion of the ReadyMILL™

may require light oiling and/or cleaning with a mildly abrasive scouring pad

to ensure a reliable slip-t. Do not force the ReadyMILL™ into the bearing, or

it may become stuck. The end mill cutting teeth are extremely sharp, use the

protective end mill cap whenever handling the ReadyMILL™. Remember to

remove the end mill cap prior to use. Use caution when removing the end mill

cap and wear gloves.

Drilling and cutting tools can shatter, remember to always wear eye protection

while operating power tools. Do not sand or grind your ReadyMILL™.

Reference the chart for specic instructions on how to install the Router Adapter to your router model.

ROUTER

MODEL

ROUTER

MODEL

INSTALLATION METHODS

READYMILL

MODEL

READYMILL

MODEL

5DTACTICAL.COM

5DTACTICAL.COM508 834 4333

IT IS A VIOLATION OF FEDERAL LAW TO BUILD ANY FIREARM IF YOU ARE

PROHIBITED FROM POSSESSING FIREARMS DUE TO FELONY

CONVICTIONS OR OTHER LEGALLY DISQUALIFYING REASONS. THIS

PRODUCT MAY NOT BE LEGAL IN YOUR STATE. BY TAKING POSSESSION OF

THIS PRODUCT, YOU CERTIFY THAT YOU ARE OVER THE AGE OF 21, YOU

ARE LEGALLY ALLOWED TO BUILD AND OWN FIREARMS, YOU WILL ONLY

USE THIS PRODUCT FOR LAWFUL PURPOSES, AND YOU HAVE CONFIRMED

THAT YOU CAN LEGALLY POSSESS THIS PRODUCT IN YOUR LOCALITY. IF

YOU DO NOT MEET THESE CRITERIA, DO NOT TAKE POSSESSION OF THIS

PRODUCT. MISUSE OR MISHANDLING OF THIS PRODUCT CAN RESULT IN

SEVERE INJURY OR DEATH TO YOURSELF AND OTHERS. IN NO EVENT

SHALL 5D TACTICAL BE LIABLE FOR ANY DIRECT, INDIRECT, PUNITIVE,

INCIDENTAL, SPECIAL CONSEQUENTIAL DAMAGES, TO PROPERTY OR

LIFE, WHATSOEVER ARISING OUT OF OR CONNECTED WITH THE USE OR

MISUSE OF OUR PRODUCTS.

SEEK THE ADVICE OF AN ATTORNEY BEFORE MANUFACTURING ANY

FIREARM. 5D TACTICAL CANNOT PROVIDE LEGAL ADVICE.

THE PRODUCT COVERED BY THIS MANUAL IS PROTECTED UNDER

THE ROUTER JIG PRO HAS MULTIPLE PATENTS AND IS THE EXCLUSIVE

INTELLECTUAL PROPERTY OF 5D TACTICAL. UNAUTHORIZED USE OF OUR

JIG AND COMPONENTS, IN WHOLE OR IN PART, IS PROHIBITED. PATENT

VIOLATIONS ARE STRICTLY ENFORCED. ALL IMAGES AND CONTENT IN THIS

OR DISTRIBUTION OF THE CONTENTS OF THIS MANUAL WITHOUT THE

PRIOR WRITTEN PERMISSION OF 5D TACTICAL IS PROHIBITED. NO PART

OF THIS MANUAL MAY BE REPRODUCED, STORED IN A RETRIEVAL

SYSTEM, OR TRANSMITTED, IN ANY FORM, OR BY ANY MEANS,

ELECTRONICALLY, MECHANICALLY, BY PHOTOCOPYING, OR OTHERWISE,

WITHOUT THE PRIOR WRITTEN PERMISSION FROM 5D TACTICAL.

NOTICE

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