Allen-Bradley Kinetix 5700 Manuale utente

Installation Instructions

Original Instructions

Kinetix 5700 Capacitor Module and

Extension Module

Catalog Numbers 2198-CAPMOD-2240, 2198-CAPMOD-DCBUS-IO

Summary of Changes

This manual contains new and updated information as indicated in the following table.

Topic Page

Summary of Changes 1

About the Capacitor Module and Extension Module 2

Before You Begin 2

Install the Capacitor Module and Extension Module 3

Connector Data 7

Wiring Requirements 9

Additional Resources 14

Topic Page

Updated the mounting and installation information consistent with the Bulletin 2198 DC-bus conditioner

module and introduced all three modules as accessory modules. Throughout

Updated the external DC-bus current values as 104 A systems and 208 A systems, maximum.

Replaced the extension module in the extended (208 A) system example with a DC-bus conditioner module.

Also, updated the descriptive text explaining when the accessory modules are required. 4

Replaced the extension module in the 8720MC-RPS system example with a DC-bus conditioner module. Also,

updated the descriptive text explaining when the accessory modules are required. 5

Added dimensions to the M8 DC-bus stud connections on accessory modules to help size lugs, if required. 6

Updated the module status pinout information. 9

Updated the compatible active shunt specifications information. 11

Added information to make clear how to obtain flexible bus-bars. 2, 12

2Rockwell Automation Publication 2198-IN008D-EN-P - February 2019

Kinetix 5700 Capacitor Module and Extension Module

About the Capacitor Module and Extension Module

The 2198-CAPMOD-2240 capacitor module, 2198-CAPMOD-DCBUS-IO extension

module, and 2198-DCBUSCOND-RP312 DC-bus conditioner module are also referred to as

Kinetix® 5700 accessory modules.

Accessory modules can be used in any Kinetix 5700 drive system configurations with DC-bus

power supplies, regenerative bus supplies, and 8720MC-RPS power supplies.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for help selecting

accessory modules for your application.

Before You Begin

Remove all packing material, wedges, and braces from within and around the components. After

unpacking, check the item nameplate catalog number against the purchase order.

The Kinetix 5700 accessory modules include the following accessory items.

Accessory Module

Cat. No. Description

2198-CAPMOD-2240

capacitor modules are used:

• For energy storage and to extend the DC-bus voltage to another inverter cluster.

• As connection points for an external active shunt module.

• In systems with external DC-bus current of up to 104 A, however, can parallel with itself or with

another accessory module for up to 208 A.

2198-CAPMOD-DCBUS-IO

extension modules are used:

• With another accessory module when the external DC-bus current is >104 A, up to a maximum

of 208 A.

• To extend the DC-bus voltage to another inverter cluster.

Item 2198-CAPMOD-2240 2198-CAPMOD-DCBUS-IO

Parts kit containing stud/lug cover with wires (1), lug-cover bottom

plate, hex nuts and spacers for M8 studs, and 55 mm DC-bus link

(1) Stud cover for systems without wires attached is installed on each module.

Wiring plug for the module status (MS) connector X –

Wiring plug for the 24V DC input power (CP) connector X –

Flexible bus-bars, 2 each (2)

(2) Flexible bus-bars are included with only the 2198-CAPMOD-DCBUS-IO extension module. So, if you have two capacitor modules, two DC-bus

conditioner modules, or a capacitor module and DC-bus conditioner module mounted side by side, you must order the 2198-KITCON-CAPMOD2240

or 2198-KITCON-DCBUSCOND connector set separately.

–X

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 3

Kinetix 5700 Capacitor Module and Extension Module

Install the Capacitor Module and Extension Module

These procedures assume that you have prepared your panel, mounted your Kinetix 5700 servo

drives, and understand how to bond your system. For installation instructions regarding

equipment and accessories not included here, refer to the instructions that came with those

products.

Zero-stack Tab and Cutout

Engaging the zero-stack tab and cutout from module-to-module is required for shared-bus drive

systems and includes the Kinetix 5700 accessory modules. This is done to make sure that the

module connectors are spaced properly to accept the shared-bus connection system.

Zero-stack Tab and Cutout Example

Clearance Requirements

The capacitor module and extension module require clearance above the module for access to

the DC-bus studs and side-to-side for the DC-bus wiring that attaches to the studs. Refer to the

Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system clearance

information.

SHOCK HAZARD: To avoid the hazard of electrical shock, perform all mounting and wiring of the

Kinetix 5700 drive modules prior to applying power. Once power is applied, and then removed, you

must wait 5 minutes and verify that the DC-bus voltage has discharged before servicing.

ATTENTION: Plan the installation of your system so that you can perform all cutting, drilling,

tapping, and welding with the system removed from the enclosure. Because the system is of open

type construction, be careful to keep any metal debris from falling into it. Metal debris or other

foreign matter can become lodged in the circuitry, which can result in damage to components.

MOD

NET

MOD

DC BUS

MOD

NET

2198-Pxxx

DC-bus Power Supply

(front view)

Zero-stack Tab

and Cutout Engaged

2198-CAPMOD-2240

Capacitor Module

(front view)

4Rockwell Automation Publication 2198-IN008D-EN-P - February 2019

Kinetix 5700 Capacitor Module and Extension Module

Minimum Clearance Requirements

Mount the Capacitor Module and Extension Module

For extended 104 A drive systems, the 2198-DCBUSCOND-RP312 DC-bus conditioner

modules can be removed from Cluster 1 and Cluster 2 if they are not required to help protect

system components.

Kinetix 5700 Drive System Example with Extended (208 A) Drive Cluster

In this example, the capacitor module and DC-bus conditioner module are positioned on the far

right in both clusters. Other configurations are possible, as long as the inverters with the highest

power ratings (in each cluster) are positioned closest to the DC-bus power supply and in

decreasing order leading away from the supply. Two accessory modules are required at each

cluster, because this is a 208 A system. However, DC-bus conditioner modules are required (in

each cluster) if the total motor-power cable length of each cluster exceeds 400 m (1312 ft).

MOD

DCBUS

29.5

(1.16)

2198-CAPMOD-2240 Capacitor Module

or 2198-CAPMOD-DCBUS-IO Extension

Module

Clearance above for wiring to DC-bus studs

and lug cover installation.

Clearance where cover and

DC-bus cabling attaches.

100 mm (3.94 in.) clearance

below the module.

115 mm (4.53 in.) clearance

above the module.

MOD

NET

I/O-A

510

I/O-B

510

UFB-A UFB-B

D+

D-

MF-A MF-B

MOD

NET

I/O-A

I/O-B

510510

UFB-A UFB-B

D+

D-

MF-A MF-B

D+

D-

MOD

NET

I/O-A

I/O-B

510510

UFB-A UFB-B

D+

D-

MF-A MF-B

D+

D-

MOD

NET

MOD

NET

MOD

NET

I/O

510

I/O-A

510

I/O-B

510

I/O-A

I/O-B

510510

UFB UFB-A UFB-B UFB-A UFB-B

D+

D-

D+

D-

D+

D-

MF-A MF-B MF-A MF-B

D+

D-

MBRK

MOD

NET

I/O

MOD

NET

D+

D-

MODULE

STATUS

MOD

NET

I/O-A

I/O-B

510510

UFB-A UFB-B

D+

D-

MF-A MF-B

D+

D-

MOD

NET

MODULE

STATUS

MOD

NET

MODULE

STATUS

MOD

NET

MODULE

STATUS

2198-CAPMOD-2240

Capacitor Module

2198-CAPMOD-2240

Capacitor Module

System Cluster 1

Extended System,

Cluster 2

DC-bus

Power Supply

Single-axis

Inverter Dual-axis

Inverters

Dual-axis Inverters

2198-DCBUSCOND-RP312

DC-bus Conditioner Module

2198-DCBUSCOND-RP312

DC-bus Conditioner Module

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 5

Kinetix 5700 Capacitor Module and Extension Module

Kinetix 5700 Drive System Example with 8720MC-RPS Unit (208 A) Drive System

In this example, the 8720MC-RPS unit, capacitor module, and DC-bus conditioner module are

positioned on the far left, with the DC-bus supply feeding into the inverter with the highest

power rating. To move the DC-bus input voltage to the far right, you must also reverse the order

of the inverters. Two accessory modules are required because this is a 208 A system. The DC-bus

conditioner is also required if the total motor-power cable lengths exceed 400 m (1312 ft).

Kinetix 5700 Drive System Example with Multiple Capacitor Modules

Each 2198-CAPMOD-2240 capacitor module adds to the total system capacitance and

increased energy storage. The only limit to the number of capacitor modules in a system is the

amount of total capacitance of the system. See the Kinetix 5700 Servo Drives User Manual,

publication 2198-UM002, to determine the maximum system capacitance for your selected

DC-bus power supply or regenerative bus supply.

MOD

NET

I/O-A

510

I/O-B

510

UFB-A UFB-B

D+

D-

MF-A MF-B

MOD

NET

I/O-A

I/O-B

510510

UFB-A UFB-B

D+

D-

MF-A MF-B

D+

D-

MOD

NET

I/O-A

I/O-B

510510

UFB-A UFB-B

D+

D-

MF-A MF-B

D+

D-

MOD

NET

MOD

NET

MOD

NET

MOD

NET

I/O

510

I/O-A

510

I/O-B

510

I/O-A

I/O-B

510510

UFB UFB-A UFB-B UFB-A UFB-B

D+

D-

D+

D-

D+

D-

MF-A MF-B MF-A MF-B

D+

D-

MBRK

REGENERATIVEPOWERSUPPLY

REGENERATIVEPOWERSUPPL

87208720

MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

D+

D-

MODULE

STATUS

MOD

NET

MODULE

STATUS

2198-DCBUSCOND-RP312

DC-bus Conditioner Module

2198-CAPMOD-2240 Capacitor Module

8720MC-RPS190BM

Regenerative Power Supply

Single-axis

Inverter Dual-axis Inverters

MOD

NET

MOD

NET

MOD

NET

I/O

510

I/O-A

510

I/O-B

510

I/O-A

I/O-B

510510

UFB UFB-A UFB-B UFB-A UFB-B

D+

D-

D+

D-

D+

D-

MF-A MF-B MF-A MF-B

D+

D-

MBRK

MOD

NET

I/O

MOD

DCBUS

MOD

DCBUS

MOD

DCBUS

D+

D-

MODULE

STATUS

MODULE

STATUS

MODULE

STATUS

2198-CAPMOD-2240

Capacitor Modules

DC-bus

Power Supply

Single-axis

Inverter Dual-axis

Inverters

In this example, the bank of three

capacitor modules are positioned

on the far right. However, they

can all be moved to the far left to

optimize panel space.

6Rockwell Automation Publication 2198-IN008D-EN-P - February 2019

Kinetix 5700 Capacitor Module and Extension Module

Product Dimensions

Refer to the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for system-wide

drill hole specifications.

Capacitor Module and Extension Module Dimensions

Module Cat. No. A B (1)

(1) The recommended mounting hardware is M5 (#10-32) steel bolts. Apply 4.0 N•m (35.4 lb•in) maximum torque to each fastener.

2198-CAPMOD-2240 300 (11.81) 345 (13.58) 358 (14.09) 253 (10.0)

2198-CAPMOD-DCBUS-IO 131 (5.16) 176 (6.93) 189 (7.44) 248 (9.76)

MODULE

STATUS A

(2.16)

27.5

(1.08)

27.5

(1.08)

MOD

DC BUS

10.0

(0.39)

29.5

(1.16)

56.3

(2.22)

45.2

(1.78)

40.6

(1.59)

31.9

(1.25)

24V–

24V+

2198-CAPMOD-2240 capacitor module is shown.

Dimensions are in mm (in.)

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 7

Kinetix 5700 Capacitor Module and Extension Module

Connector Data

Lug spacers are needed only when wiring both external DC-bus and active shunt connections to

the lug studs. Two types of lug covers are provided, one for systems with external DC-bus or

active shunt wires attached and one without.

Capacitor Module Features and Indicators

Item Description Item Description

1 Ground stud 7 DC-bus (DC) connector

2 Module status (MS) connector 8 24V control input power (CP) connector

3 DC-bus status indicator 9 DC– M8 stud (external DC-bus)

4 Module status indicator 10 DC+ M8 stud (external DC-bus), shown with

wire lug

5 Stud/lug cover with wires (1)

(1) This example shows the lug cover oriented for wires exiting to the left (capacitor module is on the far left of the drive configuration). Rotate lug

cover 180° when wires exit to the right (capacitor module is on the far right of the drive configuration).

11 M8 hex nut

6 Stud cover without wires 12 Lug spacer

MODULE

STATUS

MOD

DC BUS

24V–

24V+

24V–

24V+

12 11

5700

2198-CAPMOD-2240

Capacitor Module

(front view)

2198-CAPMOD-2240

Capacitor Module

(top views)

2198-CAPMOD-2240

Capacitor Module

(side view, lug cover removed)

8Rockwell Automation Publication 2198-IN008D-EN-P - February 2019

Kinetix 5700 Capacitor Module and Extension Module

Extension Module Features and Indicators

DC Bus (DC) Connector Pinout

Item Description Item Description

1 Ground lug 5 DC– M8 stud (external DC-bus)

2 Stud/lug cover with wires (1)

(1) This example shows the lug cover oriented for wires exiting to the left (extension module is on the far left of drive configuration). Rotate lug cover

180° when wires exit to the right (extension module is on the far right of drive configuration).

6DC+ M8 stud (external DC-bus), shown with

flexible bus-bar

3 Stud cover without wires 7 M8 hex nut

4 DC-bus (DC) connector 8 Lug spacer

DC Pin Description Signal

Bus link DC bus connections

DC–

DC+

5700

2198-CAPMOD-DCBUS-IO

Extension Module

(side view, lug cover removed)

2198-CAPMOD-DCBUS-IO

Extension Module

(front view)

2198-CAPMOD-DCBUS-IO

Extension Module

(top views)

Rockwell Automation Publication 2198-IN008D-EN-P - February 2019 9

Kinetix 5700 Capacitor Module and Extension Module

Control Input Power (CP) Connector Pinout

Module Status (MS) Connector Pinout

Wiring Requirements

Capacitor Module and Extension Module Wiring Requirements

CP Pin Description Signal

1 24V power supply, customer-supplied 24V+

2 24V common 24V–

MS Pin Description Signal

Module status output

2MS

IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and

methods provided.

Connector

Description Pin Signal

Recommended

Wire Size

mm2(AWG)

Strip Length

mm (in.)

Torque Value

N•m (lb•in)

Module Status MS-1

MS-2

0.14…1.5

(28…16) 7.0 (0.28) 0.22…0.25

(1.9…2.2)

PELV/SELV

24V power (plug)

CP-1

CP-2

24V+

24V–

0.5…2.5

(20…14) 7.0 (0.28) 0.22…0.25

(1.9…2.2)

DC-bus power Bus-bar

DC–

DC+

N/A (1) N/A (1)

(1) DC bus connections are always made from drive-to-drive over the shared-bus connection system. These terminals do not receive discrete wires.

N/A (1)

DC-bus studs

Bus-bar N/A N/A

18 (156)

Lugs 53.5 (1/0 AWG) 104 A

152 (300 kcmil) 208 A N/A (2)

(2) Strip length for the DC-bus studs depend on the customer-supplied lugs.

ATTENTION: To avoid personal injury and/or equipment damage, observe the following:

• Make sure that the installation complies with specifications regarding wire types, conductor

sizes, branch circuit protection, and disconnect devices. The National Electrical Code (NEC) and

local codes outline provisions for safely installing electrical equipment.

• Use power connectors for connection purposes only. Do not use them to turn the unit on and off.

10 Rockwell Automation Publication 2198-IN008D-EN-P - February 2019

Kinetix 5700 Capacitor Module and Extension Module

Wire an External Active Shunt

Active shunts wire to the DC-bus studs. The capacitor module and extension module are

equipped with spacers that slide onto the M8 studs. When the system configuration includes

external DC-bus and active shunt connections, external DC-bus connections are made below the

spacer and active shunt connections are made above the spacer.

Active Shunt Connections

Active shunts are available from the Rockwell Automation Encompass™ partner Powerohm

Resistors, Inc. See http://www.powerohm.com for more information on Powerohm active

shunts.

IMPORTANT Powerohm Bulletin PKBxxx active shunt modules use built-in internal brake resistors. Bulletin

PWBxxx active shunt modules require appropriately sized external brake resistors.

ATTENTION: Do not use Powerohm active-shunt modules at input line voltages that exceed

528VAC. Active-shunt thermal-overload shutdown can occur if input line voltage exceeds

528VAC.

2198-CAPMOD-2240 or

2198-CAPMOD-DCBUS-IO

Capacitor Module

(2198-CAPMOD-2240

module is shown)

See Mount the Capacitor

Module and Extension

Module on page 4 for

mounting information and

example configurations.

Active Shunt

Lug Connections

(above spacer)

DC-Bus

Lug Connections

(below spacer)

Spacer

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