Atlas Copco SMC-100-1600 Foglio di istruzioni

SMC-100-1600

Printed Matter No. 9836 8267 01 Torque Arm

Valid from Serial No. C5740001

2017-03-02 Product Instructions

SMC-100-1600

(100 Nm)

4390152285

WARNING

Read all safety warnings and instructions

Failure to follow the safety warnings and

instructions may result in electric shock, fire

and/or serious injury.

Save all warnings and instructions for

future reference

2© Atlas Copco Industrial Technique AB - 9836 8267 01

Table of Contents

Product information..................................................................... 3

General information................................................................. 3

Safety signal words........................................................ 3

Warranty ........................................................................ 3

Website .......................................................................... 4

ServAid .......................................................................... 4

Safety Data Sheets MSDS/SDS .................................... 4

Country of origin............................................................. 4

Dimensional drawings.................................................... 4

Overview ................................................................................. 4

Applications.................................................................... 4

Technical data................................................................ 5

Installation .................................................................................... 6

Installation instructions............................................................ 6

Installing the torque arm ................................................ 6

Attaching and balancing the tool when mounted on

a bench .......................................................................... 7

Working area when mounted on a bench ...................... 7

Attaching and balancing the tool when mounted on

the ceiling....................................................................... 8

Working area when mounted on a ceiling...................... 9

Installing the SMC torque arms in trolley and rail

systems.......................................................................... 9

Operation .................................................................................... 11

Operating instructions ........................................................... 11

Operating the torque arm............................................. 11

Service ........................................................................................ 12

Maintenance instructions....................................................... 12

Daily maintenace ......................................................... 12

Lubrication instructions.......................................................... 12

Lubrication ................................................................... 12

SMC-100-1600 EN Product information

Product information

General information

WARNING Risk of Injury

Failure to follow all the instructions may result in electric shock, fire and/or

serious personal injury.

Ensure that you read and understand all instructions:

• Safety Information delivered together with the different parts of the sys-

tem.

• Product Instructions for installation, operation and maintenance of the

different parts of the system.

• All locally legislated safety regulations with regard to the system and

parts thereof.

Save all safety information and instructions for future reference.

Safety signal words

The safety signal words Danger, Warning, Caution, and Notice have the follow-

ing meanings:

DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or

serious injury.

WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death

or serious injury.

CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if

not avoided, could result in minor or moderate injury.

NOTICE NOTICE is used to address practices not related to personal injury.

Warranty

• Product warranty will expire 12 months after the product is first taken into

use but shall in any case expire at the latest 13 months after delivery.

• Normal wear and tear on parts is not included within the warranty.

• Normal wear and tear is that which requires a part change during the

standard tools maintenance for that period taking into consideration the

number of tightening and average applied torque.

• The product warranty relies on the correct use, maintenance, and repair of

the tool and its component parts.

• Damage to parts that occurs as a result of inadequate maintenance or per-

formed by parties other than Atlas Copco or their Certified Service Partners

during the warranty period is not covered by the warranty.

• To avoid damage or destruction of tool parts, service the tool according to

the recommended maintenance schedules and follow the correct instruc-

tions.

• Warranty repairs are only performed in Atlas Copco workshops or by Certi-

fied Service Partners.

Atlas Copco offers extended warranty and state of the art preventive mainte-

nance through its ToolCover contracts. For further information contact your lo-

cal Service representative.

Product information EN SMC-100-1600

4© Atlas Copco Industrial Technique AB - 9836 8267 01

For electrical motors:

• Warranty shall only apply when the electric motor has not been opened.

Website

You can find information concerning our products, accessories, spare parts and

published matters on our website.

ServAid

ServAid is a portal that contains the most up-to-date product information such

as:

- Safety Information

- Installation, Operation and Service Instructions

- Exploded views

It is also possible to order spare parts, service tools and accessories for the

product of your choice directly from ServAid. It is continuously updated with

information about new and redesigned products.

If translations exist, you can view content in the language of your choice. Ser-

vAid offers advanced search functionality of our entire product range and can

also be used to display information about obsolete products.

ServAid is available on DVD and on the website:

https://servaid.atlascopco.com

For further information contact your Atlas Copco sales representative or e-mail

us at:

[email protected]

Safety Data Sheets MSDS/SDS

The safety data sheets describes chemical products sold by Atlas Copco.

For more information, consult the website:

www.atlascopco.com

Choose Products - Safety Data Sheets, and follow the instructions on the

page.

Country of origin

Please refer to the information on the product label.

Dimensional drawings

For information about the dimensions of a product, see the Dimensional draw-

ings archive:

http://webbox.atlascopco.com/webbox/dimdrw

Overview

Applications

Torque arms are used for assistance when operating hand held tools such as

screwdrivers and nutrunners. The torque arms in the SMC series have a large

working range, are easy to position and handle. They are designed for heavy

SMC-100-1600 EN Product information

duty operations over a long period of time. The torque arms makes assembly

more stable and reduces wear on accessories like bits and taps. It is recom-

mended to use the SMC series of torque arms together with a balancer.

The torque arms reduces the strain on the operators arm, wrist and shoulder by

reducing vibration, torque and weight during repeated actions. Even small

amounts of repeated actions can lead to repetitive strain injury.

Technical data

Ordering No 4390152285

Model SMC-100-1600

Length max 1628 mm

Length max 64.1 in

Length min 722 mm

Length min 28.4 in

Max tool holder swivel angle ω 30 deg

Max torque 100 Nm

Max torque 73.8 ft lb

Weight 1.28 kg

Weight 2.82 lb

Installation EN SMC-100-1600

6© Atlas Copco Industrial Technique AB - 9836 8267 01

Installation

Installation instructions

Installing the torque arm

The tool torque should not exceed the specified torque range of each spe-

cific arm.

Do not use SMC 200 and SMC 300 with a bench stand.

Mounting on a bench

• Find the optimal position for the operator to handle the torque arm.

• Install the torque arm straight in front of the operator or alternatively to the

left or right depending on whether the operator is left or right-handed.

• Firmly tighten the screws in the holder that connects the torque arm to the

bench stand. The bench stand is pre-drilled for fixing to a bench.

• Attach the safety wire (see Spare Parts) to a second point that does not limit

the working area.

Mounting on a ceiling

• Put the mounting point straight above, or as close as possible to, the point

where the torque is applied.

• Make sure that the fixation point can handle the weight and the torque of the

chosen torque arm.

• Attach the safety wire (see Spare Parts) to a second point that does not limit

the working area.

SMC-100-1600 EN Installation

Attaching and balancing the tool when mounted on a bench

Do not use SMC 200 and SMC 300 with a bench stand.

1. Adjust the height of the arm relative to the work piece. It is recommended

to mount the arm attachment at the same height as where the torque is ap-

plied.

2. Attach the tool holder to the tool.

3. Attach the tool holder to the arm. Install the screw and tighten it:

• SMC 12/25 (M6) - 10 Nm

• SMC 50/100 (M8) - 24 Nm

4. Install the set screw on the tool holder and tighten it to 2.5 Nm.

5. Balance the tool with the balancer.

Working area when mounted on a bench

Installation EN SMC-100-1600

8© Atlas Copco Industrial Technique AB - 9836 8267 01

Attaching and balancing the tool when mounted on the ceiling

1. Mount the arm straight above, or as close as possible to the work area.

2. Attach the tool holder to the tool.

3. Attach the tool holder to the arm.

4. Attach a balancer to the torque arm by using Atlas Copco balancer adapter

kit and hook it up with the tool.

5. Adjust the balancer to carry the weight of the torque arm, the tool holder

and the tool.

6. Adjust the wire stop of the balancer so that the torque arm cannot be fully

retracted.

7. Secure all the screws with the set screws (see Spare Parts).

SMC-100-1600 EN Installation

Working area when mounted on a ceiling

Installing the SMC torque arms in trolley and rail systems

Do not modify the torque arm or the torque arm attachment. The installed

torque arm must be able to swivel in all directions.

Installation EN SMC-100-1600

10 © Atlas Copco Industrial Technique AB - 9836 8267 01

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