Bauer 21506C-B Manuale utente

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Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference. 21j

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service ma y n o t b e i n c l u d e d .

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Page 2 For technical questions, please call 1-888-866-5797. Item 58608

SAFETY OPERATION MAINTENANCESETUP

Table of Contents

Safety ......................................................... 2

Specifications ............................................. 6

Setup .......................................................... 6

Operation.................................................... 8

Maintenance.............................................. 11

Parts List and Diagram.............................. 12

Warranty .................................................... 15

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded)

power tool or battery-operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away

while operating a power tool. Distractions

can cause you to lose control.

Page 3For technical questions, please call 1-888-866-5797.Item 58608

SAFETYOPERATIONMAINTENANCE SETUP

2. Electrical safety

a. Power tool plugs must match the outlet.

Never modify the plug in any way. Do not use

any adapter plugs with earthed (grounded)

power tools. Unmodified plugs and matching

outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or

grounded surfaces, such as pipes,

radiators, ranges and refrigerators.

There is an increased risk of electric shock

if your body is earthed or grounded.

c. Do not expose power tools to rain or wet

conditions. Water entering a power tool

will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord

for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp

edges or moving parts. Damaged or entangled

cords increase the risk of electric shock.

e. When operating a power tool outdoors,

use an extension cord suitable for outdoor

use. Use of a cord suitable for outdoor

use reduces the risk of electric shock.

f. If operating a power tool in a damp location

is unavoidable, use a ground fault circuit

interrupter (GFCI) protected supply. Use of

a GFCI reduces the risk of electric shock.

3. Personal safety

a. INJECTION HAZARD!

Hold the end of the hose by the

spring guard only. Keep hands

away from exposed rubber part of

hose. Through improper use, grease can be

injected through a person’s skin, leading to

serious injury, possibly amputation. If grease is

accidentally injected into someone’s skin,

contact a doctor immediately. Do not treat an

injection injury as a simple cut. Injection can lead

to amputation and requires immediate surgical

treatment.

b. Stay alert, watch what you are doing and

use common sense when operating a

power tool. Do not use a power tool while

you are tired or under the influence of

drugs, alcohol or medication. A moment

of inattention while operating power tools

may result in serious personal injury.

c. Do not stare at operating lamp.

d. Use personal protective equipment.

Always wear eye protection. Protective

equipment such as dust mask, non-skid safety

shoes, hard hat, heavy-duty work gloves,

or hearing protection used for appropriate

conditions will reduce personal injuries.

e. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting

to power source and/or battery pack, picking

up or carrying the tool. Carrying power tools

with your finger on the switch or energizing power

tools that have the switch on invites accidents.

f. Remove any adjusting key or wrench

before turning the power tool on. A wrench

or a key left attached to a rotating part of the

power tool may result in personal injury.

g. Do not overreach. Keep proper footing and

balance at all times. This enables better control

of the power tool in unexpected situations.

h. Dress properly. Do not wear loose clothing

or jewelry. Keep your hair, clothing

and gloves away from moving parts.

Loose clothes, jewelry or long hair

can be caught in moving parts.

i. If devices are provided for the connection

of dust extraction and collection

facilities, ensure these are connected

and properly used. Use of dust collection

can reduce dust-related hazards.

j. Do not let familiarity gained from frequent

use of tools allow you to become

complacent and ignore tool safety

principles. A careless action can cause

severe injury within a fraction of a second.

k. Only use safety equipment that has been

approved by an appropriate standards agency.

Unapproved safety equipment may not provide

adequate protection. Eye protection must be

ANSI-approved and breathing protection

must be NIOSH-approved for the

specific hazards in the work area.

l. Do not leave the tool unattended when the

Battery Pack is connected. Turn off the tool,

and remove the Battery Pack before leaving.

m. This product is not a toy.

Keep it out of reach of children.

n. People with pacemakers should consult their

physician(s) before use. Electromagnetic fields in

close proximity to heart pacemaker could cause

pacemaker interference or pacemaker failure.

o. The warnings, precautions, and instructions

discussed in this instruction manual cannot

cover all possible conditions and situations

that may occur. It must be understood by the

operator that common sense and caution are

factors which cannot be built into this product,

but must be supplied by the operator.

Page 4 For technical questions, please call 1-888-866-5797. Item 58608

SAFETY OPERATION MAINTENANCESETUP

4. Power tool use and care

a. Do not force the power tool. Use the correct

power tool for your application. The correct

power tool will do the job better and safer

at the rate for which it was designed.

b. Do not use the power tool if the switch

does not turn it on and off. Any power

tool that cannot be controlled with the switch

is dangerous and must be repaired.

c. Disconnect the plug from the power

source and/or remove the battery pack,

if detachable, from the power tool before

making any adjustments, changing

accessories, or storing power tools.

Such preventive safety measures reduce the

risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these instructions

to operate the power tool. Power tools are

dangerous in the hands of untrained users.

e. Maintain power tools and accessories.

Check for misalignment or binding of moving

parts, breakage of parts and any other

condition that may affect the power tool’s

operation. If damaged, have the power tool

repaired before use. Many accidents are

caused by poorly maintained power tools.

f. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits

etc. in accordance with these instructions,

taking into account the working conditions

and the work to be performed. Use of the

power tool for operations different from those

intended could result in a hazardous situation.

h. Keep handles and grasping surfaces

dry, clean and free from oil and grease.

Slippery handles and grasping surfaces

do not allow for safe handling and control

of the tool in unexpected situations.

5. Service

a. Have your power tool serviced by a

qualified repair person using only identical

replacement parts. This will ensure that

the safety of the power tool is maintained.

b. Never service damaged battery packs. Service

of battery packs should only be performed by the

manufacturer or authorized service providers.

c. Maintain labels and nameplates on the tool.

These carry important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

6. Battery tool use and care

a. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting

to battery pack, picking up or carrying the

power tool. Carrying the power tool with your

finger on the switch or energizing power tool

that have the switch on invites accidents.

b. Disconnect the battery pack from the

power tool before making any adjustments,

changing accessories, or storing power

tool. Such preventive safety measures reduce

the risk of starting the power tool accidentally.

c. Recharge only with the charger specified by

the manufacturer. A charger that is suitable

for one type of battery pack may create a risk

of fire when used with another battery pack.

d. Use power tools only with specifically

designated battery packs. Use of any other

battery packs may create a risk of injury and fire.

e. When battery pack is not in use, keep it away

from other metal objects, like paper clips,

coins, keys, nails, screws or other small metal

objects, that can make a connection from

one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

f. Under abusive conditions, liquid may be

ejected from the battery; avoid contact.

If contact accidentally occurs, flush with

water. If liquid contacts eyes, additionally

seek medical help. Liquid ejected from the

battery may cause irritation or burns.

g. Do not use a battery pack or power tool that

is damaged or modified. Damaged or modified

batteries may exhibit unpredictable behavior

resulting in fire, explosion or risk of injury.

h. Do not expose a battery pack or power

tool to fire or excessive temperature.

Exposure to fire or temperature above

265°F may cause explosion.

i. Follow all charging instructions and do

not charge the battery pack or power tool

outside of the temperature range specified

in the instructions. Charging improperly or at

temperatures outside of the specified range may

damage the battery and increase the risk of fire.

j. Have servicing performed by a qualified

repair person using only identical

replacement parts. This will ensure that

the safety of the product is maintained.

k. Do not modify or attempt to repair the power

tool or the battery pack except as indicated

in the instructions for use and care.

Page 5For technical questions, please call 1-888-866-5797.Item 58608

SAFETYOPERATIONMAINTENANCE SETUP

l. The battery Charger gets hot during

use. The Charger’s heat can build up

to unsafe levels and create a fire

hazard if it does not receive adequate

ventilation, due to an electrical fault, or if it is

used in a hot environment. Do not place the

Charger on a flammable surface. Do not obstruct

any vents on the Charger. Especially avoid

placing the Charger on carpets and rugs; they

are not only flammable, but they also obstruct

vents under the Charger. Place the Charger on

a stable, solid, nonflammable surface (such as a

stable metal workbench or concrete floor) at least

1 foot away from all flammable objects, such as

drapes or walls. Keep a fire extinguisher and a

smoke detector in the area. Frequently monitor

the Charger and Battery Pack while charging.

7. Lithium Battery Safety Warnings

LITHIUM BATTERIES STORE

A LARGE AMOUNT OF ENERGY AND

WILL VENT FIRE OR EXPLODE

IF MISTREATED:

a. Keep Battery Pack dry.

b. DO NOT DO ANY OF THE FOLLOWING

TO THE BATTERY PACK:

• Open,

• Drop,

• Short-circuit,

• Puncture,

• Incinerate, or

• Expose to temperatures greater than 265°F.

c. Charge Battery Pack only according

to its Charger’s instructions.

d. Inspect Battery Pack before every use;

do not use or charge if damaged.

Grounding

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING:

Check with a qualified electrician if you are in doubt as to whether the outlet is properly

grounded. Do not modify the power cord plug provided with the charger. Do not use the charger

if the power cord or plug is damaged. If damaged, have it repaired by a service facility before

use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Extension Cords

Note: Extension cords must not be used with this item’s Charger.

Symbology

Double Insulated

VVolts

~Alternating Current

AAmperes

n0xxxx/min. No Load Revolutions per Minute (RPM)

WARNING marking concerning Risk

of Eye Injury. Wear ANSI-approved

safety goggles with side shields.

Read the manual before

set-up and/or use.

WARNING marking

concerning Risk of Fire.

Do not cover Charger

ventilation ducts.

Charge on fireproof surface only.

WARNING marking concerning

Risk of Electric Shock.

Properly connect Charger’s power

cord to appropriate outlet.

WARNING marking concerning

Risk of Explosion.

Do not puncture, short, or open

battery packs and do not charge

damaged battery packs.

Page 6 For technical questions, please call 1-888-866-5797. Item 58608

SAFETY OPERATION MAINTENANCESETUP

Specifications

Battery Type 20V Bauer Li-ion (64816, 57007)

Charger Type 20V Bauer Li-ion (57006)

Maximum Pressure 10,000 PSI

Grease Cartridge Capacity 14.5 oz.

Maximum Flow Rate 5 oz/min.

Hose Outlet Threads (Tool) 7/16 UNEF

Hose Outlet Threads

(Coupler Side) 1/8" NPT

Outlet Threads (Filler Port) 1/8″NPT

Hose Length 36″

Setup - Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Note: For additional information regarding the parts listed in the

following pages, refer to Parts List and Diagram on page 12.

Charging

Follow instructions included with the Charger, sold separately.

Functions

Grease

Coupler

36″Hose

Grease

Tube

Variable Speed

Trigger

Pressure

Relief Valve

Air Bleed

Valve

Follower Rod

Handle

Motor

End Cap

LED

Light

Bulk Loading

Port

Page 7For technical questions, please call 1-888-866-5797.Item 58608

SAFETYOPERATIONMAINTENANCE SETUP

Variable Speed Trigger

The tool will produce a higher volume of grease as more force is placed on the Variable Speed Trigger. To unlock

the Trigger for use, press Trigger Lock in from the left side of tool.

Trigger

Trigger Lock

LED Light

The LED light is activated by pulling the Trigger and will automatically shut off after 20 seconds of use. The light can

be turned off manually by pressing the LED Power Button.

LED

Light

LED Power

Button

Pressure Relief Valve

If maximum PSI is exceeded, grease will come out of the Pressure Relief Valve, indicating a line blockage. If

tool continues to run while blocked, the motor will overload and tool will stall. To clear blockage, see Clearing

Contaminants section on page 9.

Pressure

Relief Valve

Shoulder Strap

The Shoulder Strap will connect to the tool at two points:

a. The strap mounting hole located

beside the Air Bleed Valve.

b. A retractable hook located at the back

end of the motor. The retractable hook

must be pulled out manually for use.

Motor (mounting hook inside)

Strap

Mount

Page 8 For technical questions, please call 1-888-866-5797. Item 58608

SAFETY OPERATION MAINTENANCESETUP

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this

manual including all text under subheadings therein before set up or use of this product.

Work Area Set Up

1. Designate a work area that is clean and well lit.

The work area must not allow access by children

or pets to prevent distraction and injury.

2. There must not be objects, such as utility lines,

nearby that will present a hazard while working.

Setting and Testing

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Make sure that the Trigger is locked and Battery Pack is removed

before performing any procedure in this section.

Loading the Grease Gun with a Grease Cartridge

1. Pull back on Follower Rod Handle until the

Follower Rod is fully extended. Pull Follower

Rod sideways to latch it into the slot on the End

Cap of the Grease Tube, locking it open.

2. Unscrew and remove Grease Tube

from Grease Gun Head Assembly.

3. Remove the cap from a grease cartridge (not

included), and insert the cartridge into Grease Tube.

4. Remove the pull tab from the grease

cartridge and screw the Grease Tube

back into the Head Assembly.

5. Open Air Bleed Valve.

6. Release Follower Rod from the slot on

the End Cap to allow the Follower Rod to

move forward into the Grease Tube.

Loading the Grease Gun from a Bulk Container

1. Unscrew and remove the Grease Tube

from the Grease Gun Head Assembly.

2. Insert the open end of Grease Tube into lubricant.

Slowly pull the Follower Rod back while pushing the

Grease Tube deeper into the lubricant to prevent air

pockets from being pulled into the Grease Tube.

3. When the Follower Rod is fully extended, pull

it sideways to latch the Rod into the slot on the

End Cap of the Grease Tube, locking it open.

4. Screw the Grease Tube into the Head Assembly.

5. Release the Follower Rod from the slot on the

End Cap of the Grease Tube to allow the Follower

Rod to move forward into the Grease Tube.

6. Clean any excess grease off the

outer body of the Grease Gun.

Loading the Grease Gun with a Filler Pump

1. Pull back on the Follower Rod Handle until

the Follower Rod is fully extended.

2. Remove plug on Bulk Loading Port.

3. Place bulk filler nipple (sold separately)

on the Port and insert into the socket

of filler pump (sold separately). Verify

socket is fastened securely to Valve.

4. Operate the filler pump until the

Grease Tube is filled.

5. Disconnect the bulk filler nipple from

the socket on the filler pump.

6. Move the Follower Rod forward

into the Grease Tube.

Page 9For technical questions, please call 1-888-866-5797.Item 58608

SAFETYOPERATIONMAINTENANCE SETUP

Clearing Contaminants

Note: Contaminants can be pulled into the tool and clog

the valve. See Troubleshooting section on page 11

for contamination causes. To clear any contamination:

Hose Removal:

1. Remove the Hose Assembly.

2. Pull Trigger for 45 seconds. If grease begins to

flow then the contamination has been cleared.

3. Replace Hose Assembly and operate the tool.

Check Valve:

1. Locate the Check Valve that sits below

the Pressure Relief Valve.

Check Valve

Hose

Assembly

Pressure

Relief Valve

2. Remove the Bolt and Washer from the Check

Valve and pull Trigger for 15 seconds.

3. If a Spring and Ball are expelled from the Check

Valve, clean both parts with a clean cloth.

4. Inspect the open Check Valve for any contaminants.

If found, run Grease Gun to flush out contaminants.

5. Replace the Ball, Spring, Washer, and

Bolt in order shown, securing tightly.

Bolt

Ball

Spring

Washer

6. Pull Trigger for 30 seconds and operate the tool.

Page 10 For technical questions, please call 1-888-866-5797. Item 58608

SAFETY OPERATION MAINTENANCESETUP

General Instructions for Use

TO PREVENT SERIOUS INJURY FROM INJECTION: Wear ANSI-approved

eye protection and heavy-duty work gloves during use.

1. Make sure that the Trigger is in the

off-position, then attach the Battery Pack.

2. Prime Gun by simultaneously squeezing

the Trigger and opening the Air

Bleed Valve to expel any air pockets.

3. If grease will not flow, then air pockets likely remain:

a. Pull back on the Follower Rod Handle until

the Follower Rod is fully extended.

b. Open Air Bleed Valve and pull Trigger

repeatedly to pump grease through the Valve.

c. Push Follower Rod back into Grease Tube.

4. Clean the grease zerk fitting of the object to

be lubricated carefully and completely with

a clean cloth prior to attaching the Grease

Gun’s Coupler onto the zerk fitting.

5. Attach the Coupler by pressing it straight onto

the clean grease zerk fitting. Make sure that

the Coupler is fully seated on the zerk fitting.

WARNING! TO REDUCE THE RISK OF SERIOUS

INJURY FROM INJECTION:

It may be necessary to hold the Coupler in place

on the zerk fitting while lubricating. While wearing

heavy-duty work gloves, hold the end of the

hose by the spring guard only. Keep hands

away from exposed rubber part of hose.

6. Squeeze the Trigger several times or

until a small amount of grease begins

to flow out of the greased bushing.

7. When greasing is complete, lock Trigger Lock,

then tilt Coupler, twist nozzle of grease gun,

and pull back to remove from zerk fitting.

(See below.) Wipe any excess grease from

exterior of the grease fitting and Coupler.

To Remove:

Tilt, Twist & P

ull

8. To prevent accidents, turn off the tool and

remove its Battery Pack after use. Clean, then

store the tool indoors out of children’s reach.

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