BERTHOLD TECHNOLOGIES LB 567 Manuale utente
Concentration / Moisture Measuring Systems
MicroPolar 2 (++)
LB 567
User’s uide
Hardware Manual
41988BA2
Rev. Nr.: 04, 07/2017
MicroPolar 2 (++) LB 567
The units supplied should not be repaired by anyone other than Berthold Tech-
nologies Service engineers or technicians by Berthold Technologies.
In case of operation trouble, please address to our central service department
(address see below).
The complete user’s guide consists of the hard are manual and the soft-
are manual.
The hardware manual comprises:
mechanical components
installation
electrical installation
technical data
electrical and mechanical dra ings
The software manual comprises:
operation of the evaluation unit
parameter description
basic setup
calibration
error messages
The present manual is the hardware description.
Subject to change ithout prior notice.
BERTHOLD TECHNOLOGIES GmbH & Co. KG
Calmbacher Str. 22 ⋅ D-75323 Bad Wildbad
S itchboard: Service:
Phone +49 7081 177 0 Phone +49 7081 177 111
Fax +49 7081 177 100 Fax +49 7081 177 339
industry@Berthold.com Service@Berthold.com
.Berthold.com
Table of ontents
MicroPolar 2 (++) LB 567 5
Table of Contents
Page
hapter 1. Safety Summary 7
1.1
Symbols and Warnings 7
1.2
General Information 8
1.3
General Safety Instructions 9
hapter 2. General Information 11
2.1
Use and Function 11
2.2
Frequency License 12
2.3
Intended Use 13
2.4
Explanation of Terms 14
hapter 3. System Description 15
3.1
Principle of Measurement 15
3.2
Calculation of Measured Values 16
3.3
Temperature Compensation 17
3.4
Load Compensation 18
3.4.1
Area Weight Compensation 19
3.4.2
Layer Thickness Compensation 19
3.4.3
Weight/Throughput Compensation 20
3.4.4
Layer Thickness and Weight Compensation 21
3.5
Throughput Calculation and Output 22
3.6
Synchronization of the Current Input Signals 22
3.7
Mechanical Components 23
3.7.1
Evaluation Units 24
3.7.2
Flo Cell 27
3.7.3
Horn and Spiral Antennas 28
3.7.4
Measuring Chute 30
3.7.5
High-frequency Cable 31
3.8
Assembly on a Pipeline 33
3.9
Conveyor Measurement Configuration 34
3.10
Chute Measurement Configuration 35
hapter 4. Getting Started 37
4.1
Transport 37
4.2
Commissioning the Flo Cell 38
4.2.1
Installing the Flo Cell 38
4.2.2
Installing the Evaluation Unit 40
4.2.3
Connecting the HF Cable 41
4.3
Commissioning the Conveyor Belt 43
4.3.1
Components 43
4.3.2
Measuring Geometry and Conditions 43
4.3.3
Installing the Horn Antennas 47
4.3.4
Installing the Spiral Antennas 51
4.3.5
Synchronization 52
4.3.6
Installing the Evaluation Unit 53
4.3.7
Connecting the HF Cable 53
4.4
Commissioning the Chute 54
4.4.1
Components 54
4.4.2
Measuring Geometry and Conditions 54
4.4.3
Installation 55
Table of ontents
6 MicroPolar 2 (++) LB 567
4.4.4
Installing the Evaluation Unit 56
4.4.5
Connecting the HF Cable 56
4.5
Connecting the Evaluation Unit 56
4.5.1
Pin Configuration of the Connector Strip 57
4.5.2
Digital Outputs, Relay 59
hapter 5. Service instructions 61
5.1
General Information 61
5.2
Wear Parts 61
5.3
Instrument Cleaning 61
5.4
Battery 62
5.5
Fuse Replacement 62
hapter 6. Technical Data 63
6.1
Technical Data Evaluation Unit 63
6.2
Technical Data Sensors 66
6.3
Technical Data Horn and Spiral Antennas 67
6.4
Technical Data Measuring Chute 68
6.5
Technical Data HF Cable 69
6.6
Format of Serial Data Output RS232 and RS485 70
hapter 7. ertificates 71
7.1
EC Declaration of Conformity 71
7.2
Frequency License 72
hapter 8. Technical Drawings 73
8.1
Dimensions Dra ings Evaluation Unit Wall Housing 73
8.2
Electrical Wiring Diagram 74
8.3
Dimensional Dra ings Flo Cells 75
8.3.1
Type LB 3543-11 MP, nominal idth 50 mm, options 75
8.3.2
Type LB 3543-11 MP, nominal idth 50 mm,
ith ASA flange adapter 76
8.3.3
Type LB 3543-11 MP, nominal idth 50 mm, adapter 77
8.3.4
Type LB 3547-11 MP, nominal idth 65 mm, options 78
8.3.5
Type LB 3547-11 MP, nominal idth 65 mm,
ith ASA flange adapter 79
8.3.6
Type LB 3545-11 MP, nominal idth 80 mm 80
8.3.7
Type LB 3545-11 MP, nominal idth 80 mm,
ith ASA flange adapter 81
8.3.8
Type LB 3544-11 MP, nominal idth 100 mm, options 82
8.3.9
Type LB 3544-21 MP, nominal idth 100 mm
(DN100/PN16) 83
8.3.10
Type LB 3544-21 MP, nominal idth 100 mm
(DN100/PN16), ith ASA flange adapter 84
8.3.11
Type LB 3548-11 MP, nominal idth 150 mm 85
8.3.12
Type LB 3548-11 MP, nominal idth 150 mm,
ith ASA flange adapter 86
8.4
Dimensional Dra ings Horn and Spiral Antennae 87
8.4.1
Horn Antenna and Horn Antenna Holder 87
8.4.2
Spiral antenna 89
8.5
Installation Proposal at the Conveyor Belt 90
8.6
Installation Proposal at the Measuring Chute 91
hapter 1. Safety Summary
MicroPolar 2 (++) LB 567 7
Chapter 1. Safety Summary
1.1 Symbols and Warnings
In this user manual, the term Berthold Technologies stands for
the company Berthold Technologies GmbH & Co.KG.
To rule out bodily injury and property damage, please keep in
mind the arning and safety instructions provided in this user
manual. They are identified by the follo ing sings: DANGER,
WARNING, CAUTION or NOTICE.
Indicates imminent danger. If it cannot be avoided,
death or most severe personal injuries may be the
consequence.
Indicates a possibly dangerous situation. The consequences
may be death or most severe personal injuries.
Indicates a possibly harmful situation The consequences
may be minor or medium personal injuries.
Indicates a situation that may cause material damage if the
instructions are not follo ed.
IMPORTANT
Paragraphs ith this symbol provide important information on
the product and ho to handle it.
TIP
Contains user tips and other useful information.
hapter 1. Safety Summary
8 MicroPolar 2 (++) LB 567
Other symbols used in this documentation:
Warning: No intervention, do not alter anything
Requirement: Disconnect po er
Requirement: Wear safety boots
1.2 General Information
The most important safety measures a summarized in this user
manual. They supplement the corresponding regulations hich
must be studied by the personnel in charge.
Please pay attention to:
the national safety and accident prevention regulations
the national assembly and installation directions
the generally recognized engineering rules
the information on transport, assembly, operation, service,
maintenance
the safety instructions and information in these operating in-
structions
the enclosed technical dra ings and iring diagrams
the characteristic values, limit values and the information on
operating and ambient conditions on the type labels and in the
data sheets
the signs on the devices
the country-specific licensing schemes
hapter 1. Safety Summary
MicroPolar 2 (++) LB 567 9
1.3 General Safety Instructions
IMPORTANT
The equipment housings have IP 65 protection and are suitable
for outdoor applications. The units are factory tested and are
delivered in a condition that permits safe and reliable operation.
For outdoor applications, the measuring systems must be pro-
tected from direct sunlight and rain, for example by a suitable
shelter.
IMPORTANT
Never change the installation and the parameter settings ith-
out a full kno ledge of these operating instructions, as ell as
a full kno ledge of the behavior of the connected controller and
the possible impact on the operating process to be controlled.
The systems may only be used in perfect technical condition
and only for the intended use!
Only let persons ork ith the systems ho are mandated to
do this and are suitably qualified and adequately trained! In-
stallations and modifications on the systems hich may affect
the operational safety are not permitted!
IMPORTANT
All system components require non-corrosive ambient condi-
tions during transport, storage and operation.
IMPORTANT
If liquid gets inside the instrument, cut off the po er supply.
The equipment must be inspected and cleaned by an authorized
service center.
Ambient
conditions
hapter 1. Safety Summary
10 MicroPolar 2 (++) LB 567
Electrical hazards
Disconnect po er to ensure that contact ith live part is
avoided during installation and hen servicing.
Disconnect the po er supply before opening the instrument.
Work on open and live instruments is prohibited.
Caution! Potential hazards, material damage!
Device type:
LB 567-02 MicroPolar 2 (ID no. 41988-02) and
LB 567-12 MicroPolar 2 ++ (ID no. 54563-02)
When connecting the 24 V DC po er supply, the + and – poles
must be connected correctly. There is no reverse polarity pro-
tection!
Spare fuses must match the rating specified by the device man-
ufacturer. Short-circuiting or manipulation is not permitted.
IMPORTANT
The LB 567 and all additional equipment must be connected to
mains via grounded connection.
IMPORTANT
The concentration meter LB 567 may be installed, serviced and
repaired only by qualified specialists.
Qualified persons Qualified specialists are persons ho through professional train-
ing have acquired sufficient skills in the respective field and ho
are familiar ith the relevant national industrial safety regula-
tions, accident prevention directions, guidelines and accepted en-
gineering standards. They must be able to safely assess the re-
sults of their ork and they must be familiar ith the contents of
these user manual.
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