CMT ORANGE TOOLS CMT650 Manuale utente
CMT650
Worktop Jig
Sistema de junta para encimeras de cocina
Système de jonction pour les plans de cuisine
Sistema di giunzione per piani da cucina
Verbindungssystem für Küchenarbeitsflächen
Instruction Manual
Manual de instrucciones
Manuel d’utilisation
Manuale di istruzioni
Gebrauchsanweisungen
EN p. 2
ES p. 16
FR p. 30
IT p. 44
DE S.58
Index of Contents
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SAFETY!!!
The symbols shown on the cover of this manual advise that you wear
the correct safety protection when using this machine.
Safety Protection Symbols
Index of Contents 2
What’s in the Box 3
What else you will need 4
General Safety Instructions 5-6
CMT worktop jig configuration 7
General guidelines for cutting Worktop joints 8
Cutting 90 degree worktop joints 9-10-11
Cutting out of square joints 12
Cutting 45-degree worktop joints 13
Cutting the worktop joint clamp recesses 13
Assembling worktop joints 14
Other applications for the CMT650 worktop jig 14-15
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What’s in the box...
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Model Number: CMT650 Worktop Jig
A
B
D
FE
C
Nr. 1 A CMT650 Phenolic plastic worktop jig
Nr. 3 B Positioning pegs fitted with rubber O-rings (2 rings per peg)
Nr. 1 C Phenolic length stop finger
Nr. 1 D M8 knob
Nr. 1 E M8 countersunk bolt
Nr.1 F M8 washer
Nr. 1 Instruction Manual
What else you will need...
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AHeavy duty router with 12mm or 12.7mm (1/2") collet
B30mm guide bush (code 899.007.00)
CCollet spanner and guide bush fixing screws
DPair of clamps (ideally long reach with soft facings or pads
to protect face of worktop)
EØ12mm x 50mm (40mm for thinner worktops) router cutter
(either 2 flute cutter or replaceable tip cutter).
FEar protectors and safety goggles or visor
B
A
F
D
E
C
General safety instructions...
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Good Working Practices/Safety
The following suggestions will enable you to observe good working prac-
tices, keep yourself and fellow workers safe and maintain your tools and
equipment in good working order.
Safety Guide Lines
1. Ensure that you are conversant with using the router before attempting to use this Jig.
2. Always follow the router manufacturers guidelines and safety procedures.
3. If you have not used a worktop jig previously, make a series of trial cuts in scrap pieces of worktop
to gain experience of the procedure, sequence and cutting characteristics of both the material, rou-
ter and jig.
4. Always wear protective goggles and earmuffs when routing.
5. Always wear a dust mask or respirator and use dust extraction equipment whenever possible.
6. Avoid wearing loose clothing and keep long hair tied back.
7. Always remove spanners/keys from the router and do not leave them loose on the work surface or
jig while routing.
8. Always switch off and wait until the router cutter has stopped rotating before lifting the router from
face of the work.
9. Always clamp the worktop to a secure rigid surface while cutting.
10. Whenever possible always cut the worktop joints before cutting the tops to length.
WARNING!!!
Keep tools and equipment out of the reach of young children.
General safety instructions...
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Cutters and Collets
When cutting worktops the abrasive nature of the chipboard core and
laminate faces rapidly wears the cutting edges of any cutter including
tungsten carbide tipped cutters. Any cutter is unlikely to cut more than
three complete worktop joints perfectly cleanly (i.e. male and female
parts). Ensure that cutters are cleaned and sharpened (hand sharpened
on a diamond stone) between cutting each complete joint.
Ensure that the cutter is correctly held in the router collet
(see router manufacturers instruction manual)
Always check that the guide bush is fitted concentric to
the cutter, preferably using a centering mandrel.
CMT worktop jig configuration...
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For precise positioning on the worktop, the CMT worktop jig is fitted with three steel stops fitted into
specific holes in the jig to suit each specific operation.
Each stop is fitted with two neoprene o-rings to hold it securely into the hole. If the stop is difficult to
fit, apply a drop of oil or soap to the o-rings.
Ensure that the stops are pushed fully into the holes flush to the underside of the jig.
The holes for the steel stops are indicated by letters for each specific operation
A. 2 holes - outer part of 45° joint
B.2holes - outer partof 90° joint
C.4holes - inner partof 90° and 45° joints
D. 4 holes - fixing holes for clamps
E.3holes - radius finishing of corners (r8,2)
F. 2 holes - 45° finishing of corners
G. 1 hole - inner part of 45° joint
H. 1 hole - inner part of 90° joint (worktop 500, 550, 600, 616, 650mm only)
NOTE: The CMT jig must be used with a 30mm guide bush and a 12mm cutter fitted to
the router. This allows for a cutter offset from the edge of the jig of 9 mm.
F
C
BDED
G
A
HE
General guidelines for cutting worktop joints...
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Always ensure that you are cutting from the correct face and into the postform (rounded) edge of the
worktop.When cutting, the direction of rotation of the cutter (i.e. clockwise) will cut cleanly into the left
hand side of the cut, but will tear the face off of the right hand side. Therefore the waste portion of the
worktop must always be on the right hand side.
When cutting worktops to length etc, use a jigsaw to cut away much of the waste to within 3mm of the
required cut line and then trim the cut edgewith the router guided against the edgeof the jig. This will
leave a straight square edge to align the jig stops against.
Remember always cut into the post-formedge, never out of it.
Always fit soft packing under the clamp heads when clamping against the laminate face of the worktop.
When possible always leave the worktop over-length to allow the joint to be re-cut if incorrectly cut the
first time.
Cutting 90 degree worktop joints...
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When cutting a 90-degree joint to the right hand end of the worktop, have the
worktop (decorative laminate) face up. For the matching male joint turn the worktop face down.
When cutting a 90-degree joint to the left hand end of the worktop, have the worktop (decorati-
ve laminate) face down. For the matching male end joint turn the worktop face up.
The first step is to set the jig to suit the width of the worktop. If it is a standard 600mm worktop, then
stop position Hcan be used. If there is any discrepancy in the exact width or if the worktop is wider or
narrower than this then the sliding width stop must be used.
PLEASE NOTE!!!
Cutting 90 degree worktop joints continued...
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Using the sliding stop:
To position the sliding stop, fit it to the underside of the jig with the clamping screw, secured by the
clamping knob and washer, through the respective groove. Fit two stops in holes B, hold these tight to
the front face of he worktop, checking that the jig is square to it.
Adjust the sliding stop up to the rear edge and tighten the clamp.
Cutting the female edge:
Position the stops in holes C on the jig (See Page 7). There is one stop that sits against the end of the
worktop and two along the front face. The front stops are set in two of the four holes, the width of the
worktop determining the distance apart. Ensure that all stops are tight against the worktop edges befo-
re clamping the jig to the worktop. Ensure that the clamps do not infringe the path of the router.
Cutting:
Make the cut in a series of shallow passes, the finer the cut the less effort being placed on the cutter
and the easier it will be to control the router. Keep the feed speed constant and ensure that the rou-
ter remains level on the face of the jig. Always work from left to right, keeping the guide bush against
the edge. To finish, press the guide bush a little harder against the cut edge of the worktop and make
afinal fine pass across the full edge depth.
Indice
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