Desoutter E-LIT BOX Manuale utente

www.desouttertools.com

Part no 6159931280

Issue no 05

Series -

Date 01/2014

Page 1 / 36

E-LIT BOX

E-LIT BOX 6159360860

User manual  3

Manuel utilisateur  9

Manual de usuario  15

Bedienungsanleitung  21

User manual  27

Software and documentation available at:

http://cadles.desouttertools.com

No login/password required.

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Original instructions.

7SJ UK

or copying of the contents or part thereof

is prohibited. This applies in particular to

trademarks, model denominations, part numbers

and drawings. Use only authorized parts. Any

damage or malfunction caused by the use of

unauthorised parts is not covered by Warranty or

Product Liability.

STATEMENT OF USE

This product is intended to be used to drive,

monitor and control the E-LIT range of tools.

No other use permitted.

For professional use only.

OVERVIEW

Main features

The E-LIT BOX module is able to communicate

with a wireless screwdriver from the Desoutter

E-LIT range.

For example:

- send specic orders to a screwdriver to drive a

batch of tightening cycles

- drive digital outputs according to cycle results

sent by a screwdriver.

If other commands are required to

monitor the screwdriver, contact your

Desoutter representative for support.

Technical data

Input voltage

9-30 V

ltered and regulated,

SELV (safety extra low

voltage), circuit with a non

dangerous energy level

Input current 0.25 A - 0.3 A

Weight 550 g

Protection level IP54 (1)

Using

Temperature 0-45°C

IP address 192.168.5.214

Wireless protocol 802.15.4 standard

Default serial communication:

Baud rate 19,200 Baud

Parity none

Data length 8

Stop bit 1

(1) all connectors and cap properly connected.

Front panel

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

LE-

LED name Color

POWER green

OK green

NOK red

REHIT yellow

REVERSE yellow

BATCH_COMPLETE blue

MAINTENANCE_ALARM yellow

TOOL LOCKED yellow

TOOL READY green

Bottom panel

POWER

INPUT OUTPUT ETH

1 J1 M12 male connector

Power supply and digital inputs

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2 J2 M12 female connector

Digital outputs

3 J3 Ethernet network connector

Overall dimensions (in mm)

122 120

167

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

ELITBOX

Optional accessories

- E-LIT BOX power supply

100-240 VAC to 24 VDC power supply with

interchangeable AC plug

Part number: 6159270530

- E-LIT BOX starter kit

including a M12 to RJ45 Ethernet cable and

the E-LIT PC software on an USB key

Part number: 6159290480

- E-LIT BOX simulator

Reporting box with leds and push buttons

Part number: 6159290490

ON RECEIVING THE E-LIT BOX

●Check the following items are included in the

packing box:

- User manual

- 2 x M12 connectors

- Antenna

- Plastic cap

GETTING STARTED

24V power supply and PLC must be

switched OFF before installing the

module.

The E-LIT BOX module is designed to be

mounted on a DIN rail. It is recommended

to mount the module in vertical position,

M12 connectors being directed to the

bottom.

●Clip the module on the rail.

●Connect the 24V power supply to J1

connector.

●Connect the PLC I/O to J1/J2 connector.

●Connect the Ethernet cable to the Ethernet

switch or to the PC. If not, put the plastic cap

instead.

●Connect the antenna.

●Switch on the PLC and 24V power supply.

When the module is powered on, all LEDs are lit

and the relays are energized until new data are

received from the married tool.

●Refer to the E-LIT PC user manual to set up

the E-LIT BOX module.

TOOL PAIRING

The E-LIT BOX module can be married

with one tool from the following Desoutter

range:

- ELC screwdrivers

- DWT torque wrenches

- DWTA torque and angle wrenches

●Switch off 24 V power supply.

●Activate inputs IN1 and IN2 (1).

●Switch on 24 V power supply.

●Keep inputs IN1 and IN2 activated (2) until the

LED “MAINTENANCE” starts blinking.

When the LED “MAINTENANCE” starts blinking,

the E-LIT BOX accepts a new tool during the next

60 seconds.

The tool previously married is

automatically cleared.

(1) by pressing BP1 and BP2 buttons on E-LIT

simulator.

(2) by keeping BP1 and BP2 buttons pressed.

●Refer to the complete procedure "Network

connection" described in the tool user manual.

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E-LIT BOX CONNECTIONS

J1: Power supply and digital

inputs

no.

Name Description

1 24 V Power supply 24 V

2 0 V Power supply 0 V

3 INCOM Common of inputs 1 to 4

4 OUTCOM Common of outputs 1 to 8

5 IN1 On pulse, the tool is locked

6 IN2 On pulse, the tool is

unlocked.

7 IN3 On pulse, the tool is

unlocked and the tool batch

counter is reset.

8 IN4 On pulse, the tool will run in

reverse mode.

Min. pulse duration: 100 ms

If other commands are required to

monitor the screwdriver, please refer to

the E-LIT PC software (minimum version

1.4)

J2: Digital outputs

no.

Name Description

1 OUT1 CYCLE_OK

CC: the tool is sending a cycle

result for a correct tightening

operation.

2 OUT2 CYCLE_NOK

CC: the tool is sending a cycle

result for a rejected tightening

operation.

3 OUT3 CYCLE_REVERSE

CC: the tool is sending a cycle

result for a loosening operation.

4 OUT4 CYCLE_REHIT

CC: the tool is sending a cycle

result for a tightening operation

completed with a screw rotation

angle lower than expected.

5 OUT5 BATCH_COMPLETE

CC: the tool has successfully

completed N correct tightening

operations.

6 OUT6 MAINTENANCE_ALARM

CC: the tool indicates that the

cycle counter has exceeded the

maintenance threshold.

Refer to the tool user manual

for exact value and refer to the

E-LIT PC user manual to reset

the signal.

7 OUT7 TOOL_LOCKED

CC: the tool does not start if

trigger is pressed.

8 OUT8 TOOL_READY

CC: the tool indicates that

counter batch has been

successfully reset.

CC: contact closed

1 3

J3: Ethernet network

no.

Name Description

1 TD+ Emission +

2 RD+ Reception +

3 TD- Emission -

4 RD- Reception -

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Option 1: connection to an existing Ethernet

network

E-LIT BOX 1

Switch

Ethernet

DHCP

server

PC w/ E-LIT PC

E-LIT BOX 2

E-LIT BOX 3

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

ELITBOX

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

ELITBOX

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

ELITBOX

The Ethernet cable is delivered in the

optional E-LIT BOX Starter kit.

Option 2: direct connection to the PC

E-LIT BOX

PC w/ E-LIT PC

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

ELITBOX

Cables are to be ordered separately.

E-LIT BOX WIRING

Output wiring

Digital outputs are NO type with dry contact and

not polarized

The recommended conguration is as follows:

E-LIT BOX outputs PLC inputs

+24V

OUTx

OUTCOM

Relay specications:

I max DC = 1 A

V max DC = 30 V

Input wiring

PLC 24 V signal is sent to each input.

The recommended conguration is as follows:

PLC outputs E-LIT BOX inputs

+24V

INx

INCOM

Inputs are as per type II of standard CEI 1132-2

(24V/13mA per input).

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Timing chart

To make sure that PLC correctly captures OK, NOK, REVERSE and REHIT

signals, each corresponding relay is energized as follows:

Time ON > 1,000 ms

Time OFF > 1,000 ms

Those values are by default and can be modied by using E-LIT PC

software.

Tool not setup for internal batch counter

management:

O: TOOL_READY

TOOL

Time

OFF

O: Report

(CYCLE_OK

CYCLE_NOK,

CYCLE_REVERSE

CYCLE_REHIT)

Tool setup for internal batch counter management

TOOL

O: TOOL_READY

O: BATCH_COMPLETE

I: RESET BATCH

O: Report

(CYCLE_OK

CYCLE_NOK,

CYCLE_REVERSE

CYCLE_REHIT)

If a different timing is required to match PLC specications, please contact us.

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TOOL CARE AND SERVICE

Only experienced and qualied personnel

(authorized electricians) are entitled to open and

have access to the inside of the module.

●If in doubt, return the tool to a Desoutter-

authorized service centre (contact the local

Desoutter Sales for details).

DESOUTTER WARRANTY

1. This Desoutter product is warranted against

defective workmanship or materials, for a

maximum period of 12 months following the

date of purchase from Desoutter or its agents,

provided that its usage is limited to single shift

operation throughout that period. If the usage

rate exceeds that of single shift operation, the

warranty period shall be reduced on a prorata

basis.

2. If, during the warranty period, the product

appears to be defective in workmanship or

materials, it should be returned to Desoutter

or its agents, together with a short description

of the alleged defect. Desoutter shall, at its

sole discretion, arrange to repair or replace

free of charge such items as are deemed

faulty by reason of defective workmanship or

materials.

3. This warranty ceases to apply to products

which have been abused, misused or

modied, or which have been repaired using

other than genuine Desoutter spare parts

or by someone other than Desoutter or its

authorized service agents.

4. Should Desoutter incur any expense

correcting a defect resulting from abuse,

misuse, accidental damage or unauthorized

modication, they will require that such

expense shall be defrayed in full.

5. Desoutter accepts no claim for labour or other

expenditure made upon defective products.

6. Any direct, incidental or consequential

damages whatsoever arising from any defect

are expressly excluded.

7. This warranty is given in lieu of all other

warranties, or conditions, expressed or

implied, as to the quality, merchantability or

tness for any particular purpose.

8. No one, whether an agent, servant or

employee of Desoutter, is authorized to add to

or modify the terms of this limited warranty in

any way.

Français

(French)

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Instructions originales.

7SJ UK

totale ou partielle sont interdits. Ceci s’applique

plus particulièrement aux marques déposées,

dénominations de modèles, numéros de

pièces et schémas. Utiliser exclusivement les

pièces autorisées. Tout dommage ou mauvais

fonctionnement causé par l’utilisation d’une

pièce non autorisée ne sera pas couvert par la

garantie du produit et le fabricant ne sera pas

responsable.

DÉCLARATION D’UTILISATION

Ce produit est destiné à être utilisé pour piloter,

surveiller et asservir les outils de la gamme

E-LIT.

Aucune autre utilisation n’est autorisée.

Réservé à un usage professionnel.

VUE D'ENSEMBLE

Principales caractéristiques

Le module E-LIT BOX est en mesure de

communiquer avec les visseuses sans l de la

gamme Desoutter E-LIT.

Exemple :

- envoyer des ordres spéciques à une visseuse

pour exécuter une série de cycles de serrage ;

- piloter des sorties numériques en fonction des

résultats de cycle envoyés par une visseuse.

Si d'autres commandes sont nécessaires

pour la surveillance de la visseuse,

prenez contact avec votre représentant

Desoutter pour demander assistance.

Caractéristiques techniques

Tension d’entrée

9-30 V

ltrée et régulée, le circuit

doit être TBTS ( très

basse tension de sécurité)

à niveau d’énergie non

dangereux

Courant d’entrée 0.25 A - 0.3 A

Poids 550 g

Niveau de

protection

IP54 (1)

Température

d’utilisation

0-45°C

Adresse IP 192.168.5.214

Protocole de

communication

sans l

Norme 802.15.4

Communication en série par défaut :

Vitesse 19,200 Baud

Parité néant

Longueur des

données

Bit d’arrêt 1

(1) Ensemble des connecteurs et capuchon

correctement raccordés.

Panneau avant

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

LE-

Désignation du voyant Couleur

POWER (alimentation) vert

OK (correct) vert

NOK (incorrect) rouge

REHIT (revissage) jaune

REVERSE (sens inverse) jaune

BATCH_COMPLETE (lot terminé) bleu

MAINTENANCE_ALARM (alarme

entretien)

jaune

TOOL LOCKED (outil bloqué) jaune

TOOL READY (outil prêt) vert

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Panneau inférieur

POWER

INPUT OUTPUT ETH

1 J1 Connecteur mâle M12

Alimentation électrique et entrées

numériques

2 J2 Connecteur femelle M12

Sorties numériques

3 J3 Connecteur réseau Ethernet

Dimensions hors tout (en mm)

122 120

167

POWER

NOK

REHIT

REVERSE

BATCHCOMPLETE

MAINTENANCE

LOCKED

READY

ELITBOX

Accessoires en option

- Bloc d’alimentation électrique E-LIT BOX

Alimentation 100 à 240 Vca convertie en 24

Vcc avec che secteur interchangeable

Référence: 6159270530

- Kit de démarrage E-LIT BOX

Comprenant un câble Ethernet M12 vers RJ45

et le logiciel E-LIT PC sur clé USB

Référence: 6159290480

-Simulateur E-LIT BOX

Boîtier de compte-rendu avec voyants et

boutons-poussoirs

Référence: 6159290490

À RÉCEPTION DU MODULE E-LIT BOX

● Vérier que les articles suivants se trouvent

dans le carton d'emballage :

- Manuel de l'utilisateur

- 2 connecteurs M12

- Antenne

- Capuchon en plastique

PRISE EN MAIN

Il est impératif de mettre l'alimentation

24 V et l'API hors tension avant

d'installer le module.

Le module E-LIT BOX est conçu

pour être monté sur un rail DIN. Il est

recommandé de monter le module en

position verticale, connecteurs M12

dirigés vers le bas.

●Clipser le module sur le rail.

●Raccorder l'alimentation 24 V au J1.

●Raccorder les E/S de l'API aux connecteurs

J1/J2.

●Raccorder le câble Ethernet au commutateur

Ethernet ou à l'ordinateur. Si cette connexion

n'est pas utilisée, poser le capuchon en

plastique à la place du câble.

●Raccorder l'antenne.

●Mettre l'API et l'alimentation 24 V sous

tension.

À la mise sous tension du module, tous les

voyants s'allument et les relais sont excités

jusqu'à réception de nouvelles données en

provenance de l'outil asservi.

●Se reporter au manuel d'utilisation d'E-LIT PC

pour congurer le module E-LIT BOX.

MARIAGE OUTIL

Le module E-LIT BOX peut être associé

à un outil de la gamme Desoutter parmi

les suivants :

- visseuses ELC

- clés de mesures couple DWT,

- clés de mesures couple et angle DWTA.

●Mettre l'alimentation 24VDC hors tension.

●Activer les entrées IN1 et IN2 (1).

●Mettre l'alimentation 24VDC sous tension.

●Maintenir les entrées IN1 et IN2 activées(2)

jusqu'à ce que la LED “MAINTENANCE”

commence à clignoter.

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