Errebi COMPACT KS10 Manuale utente

KNIVES AND SCISSORS SHARPENING MACHINE

(by Fazzini Technology

USE AND MAINTENANCE

MANUAL

MODEL COMPACT KS10

SERIAL NUMBER

ERREBI S.p.A.

Via Pianezze, 42-49

32040 CIBIANA DI CADORE - ITALY

Te . 0435-542500 Fax 0435-542522

[email protected]

www.errebispa.com

PRELIMINARY INSTRUCTIONS

We thank you for your purchase of the COMPACT KS10 knives and scissors sharpener .

This manual contains general data and information about the machine use and maintenance. The

manual must be always available for the operators . Before operating the unit please read this manual

and mantain it for future referral .

For any communication concerning the machine, please always indicate the serial number contained

in this manual and on the label applied on the machine side.

All machines are factory tested before shipment.

A different use of the machine as that foreseen in this manual is forbidden. The company Errebi Spa

disclaims all responsibility for the improper use of the machine.

INDEX

1. Machine description and installation 3

1.1 Machine description

1.2 Technical data

1.3 Installation and starting

2. Instructions 9

2.1 General instructions

2.2 User obligations

2.3 Maintenance instructions

2.4 Personnel – training

3. Use instructions 11

3.1 Operations and controls - use instructions

3.1.1 First starting of the machine

3.1.2 Starting of the machine

3.1.3 Start and stop the safety device

3.1.4 Sharpening instructions

4. Maintenance 19

4.1 Routine maintenance

4.2 Special maintenance

4.3 Operations and personnel in charge

5. Declaration of conformity 23

6. Electrical diagram 24

7. Symbols 24

6. Warranty 25

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

1. MACHINE DESCRIPTION AND INSTALLATION

1.1 Machine description ( FIG. 1.1 – FIG. 1.2 – FIG. 1.3- FIG. 1.4 – FIG. 1.5

This sharpener has been designed to simp y and effective y so ve the prob em of sharpening knives and

scissors .

It consists of a a uminium structure (5) , a painted stee basement (15) containing the e ectric system and a

front paitend stee structure (14) containing the whee s (1-2-3 ) . The contro button and the emergency stop (

22-21 ) are p aced on the basement (15) on the eft side (FIG. 1.3) . On the back of the basement (15) there

is a cab e with a socket for the power supp y .

The structure (5) supports 3 C40 stee shafts (7) p aced horizonta y and supported by 6 bearings (18). Two

he icoida C.B.N.-coated whee s are p aced on the 2 centra shafts in order to sharpen knives ( 1-2 ). A

cy indrica C.B.N.-coated whee is mounted on the right shaft to sharpen scissors (3) .The whee -ho ding

shafts are moved by a system consisting of 4 toothed pu eys ( 8-10-12 ) and a doub e toothing be t ( 17 ) ,

p aced in the basement (15).

The knives sharpening whee s (1-2) are penetrating and form a constant ang e. The knives sharpening

whee s turn upwards opposing each other so that they are opposed to the edge of the b ade to be

sharpened .The scissors sharpening whee (3) turns antic okwise. On the structure is mounted a reference

inc ined surface for scissors sharpening ( 4 ) ( FIG. 1.2 ).

A connection to insert the vacuum c eaner tube is mounted on the right side of the front structure (14).

The machine can be provided by a system ( Optiona ) that a ows to keep the b ade of the knife in the right

position during the sharpening operation ( Right Position System ) ( FIG. 1.5 ) .

The machine was designed and constructed to sharpen only metal knives ans scissors . The

sharpening of any other cutting and/or working tool is forbidden.

The following blades can be sharpened: knives : flat blades with straight or convex edge ;

scissors : flat blades and straight edge .

The following blades cannot be sharpened: deformed or non-flat blades, broken or splintered blades,

blades with concave edge, hook-shaped blades, too long and thick blades (max. thickness 4 mm,

max. length 400 mm , serrated blades , blades with hardness < 50 Hrc , cleavers , heavy butcher

knives , half heavy butcher knives .

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

FIG. 1.1

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

FIG. 1.2

FIG. 1.3

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

1.2 TECHNICAL DATA

PERFORMANCES :

Sharpening : knives and scissors

Whee s tip speed : 8,21 m/sec

MOTOR :

Power : 0,37 kw

Revo utions : 1400 rev/min

ELECTRICAL VOLTAGE / FREQUENCY :

Vo tage : 230 Vo t

Frequency : 50 Hz

HELICOIDAL WHEELS FOR KNIVES :

Diameter : 140 mm

C.B.N.grit : B107

Ang e of the edge : 27°

CYLINDRICAL WHEEL FOR SCISSORS :

Diameter : 80 mm

C.B.N.grit : B107

Ang e of the edge : 80°

DIMENSIONS AND WEIGHT :

Wight : 410 mm

Leght : 390 mm

Height : 270 mm *

Weght : 32 Kg **

* with R.P.S. : 410 mm  500 mm

** with R.P.S. : 32,400 Kg

SOUND EMISSION :

Leq dBA machine on : 80,5 dB

Leq dBA sharpening : 81,8 dB

Data taken at 10 cm from the ear of the operator . Height of the operator 173 cm .

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

1.3 Installation and starting ( Fig. 1.4 – 1.5

WARNING : Carefully read this manual before installing and using the machine and carrying

out maintenance operations. Respecting the instructions indicated in this manual it is possible to

obtain better performances and to guarantee the personnel safety.

WARNING : Do always handle and store the machine in a careful manner paying attention to

the fingers .

Unpack the machine and check that it was not damaged during transport.

P ace the machine at approx. 90 cm on a stab e working surface checking that it ays on the four ower

supports .

WARNING : Failure to properly ground this power tool can cause serious electrical shock. It

is absolutely necessary that the machine is connected to a power grid equipped with suitable

earthing. The power supply should be equipped with protection fuses ( 6 Amp. .

Check that the ine vo tage and frequency correspond to the connection vo tage and frequency of the

machine motor.

Dust control ( Fig. 1.4

WARNING : Grinding generates dust. Most of the dusts generated when grinding are from

the material being ground. Excessive dust inhalation may affect the breathing function. To avoid

breathing impairment always employ dust controls . Contact the department responsible personnel

concerning the safety regulations in force and the accident preventing devices .

The vacuum c eaner must be :

-in conformity with safety regu ations ;

-with a power minimum of 1000 watts .

Connect the vacuum c eaner tube to the connection and verify that the ine vo tage and frequency

correspond to the vo tage and frequency connection .

Connect the out et to the power supp y socket.

Right Position System ( R.P.S. ( Fig. 1.5

If the machine it is provided by the R.P.S. , it is necessary assemb e it on the front structure . P ace it in the

perfect centre and before to start the machine verify manua y that the R.P.S. do not touch the whee s .

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

FIG. 1.4

FIG. 1.5

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

2. INSTRUCTIONS

2.1 User obligations

WARNING : Carefully read this manual before installing and using the machine and carrying

out maintenance operations. Respecting the instructions indicated in this manual it is possible to

obtain better performances and to guarantee the personnel safety .

WARNING : It is forbidden to carry out any operation when the machine is moving . Stop the

machine, disconnect it from the electrical power supply and wait that the wheels stand still before

carrying out any operation .

1. p ace the machine in a venti ated p ace;

2. the working area shou d be suitab y i uminated in order to guarantee a perfect visibi ity;

3. avoid the presence of exp osive substances, f ammab e or harmfu iquids and gases;

4. any tampering and/or change is forbidden;

5. p ace the machine in a suitab e environment, since it is not made of rust preventing materia and may

re ease meta powder. The machine shou d not be p aced in the fo owing environments:

rooms containing food ;

humid or co d room ;

6. personne and working environment shou d be equipped with suitab e protections;

7. a ways keep the operating instructions handy at p ace of use.;

8. it is forbidden to make any change to the machine .

2.2 USER OBLIGATIONS

WARNING : Contact the department responsible personnel concerning the safety regulations

in force and the accident preventing devices.

1. it is very important to know a machine performances;

2. before using the machine avoid a dangerous conditions, check that the machine functions correct y

and that it is operated by authorized personne on y;

3. the department responsib e personne shou d be informed about any irregu arity;

4. the personne using the machine shou d not wear g oves, beard, moustache or ong hair. Long hair

shou d be put up. Do not wear oose c othes such as ties, scarfs, c othes with wide s eeves, torn or

unbottoned c othes; do not wear neck aces, brace ets, rings, watches or any other kind of jewe that

can be entang ed in moving parts;

5. the machine can sharpen on y b ades showing suitab e dimensions, shape and materia (see par.

1.1). Otherwise, meta part sp itting can occur. Alway use approved safety glasses . Safety

glasses should have side shields.

6. the mechanica or e ectrica safety devices shou d not be removed or changed;

7. do not put fingers or other body parts into the moving whee s;

8. the machine and the sorrounding area shou d be a ways free from foreign objects, especia y if they

are not suitab y fixed;

9. pay attention during sharpening, avoid inattention and hurried operations;

10. the machine shou d be stopped after the sharpening operations;

11. check that the machine sorrounding area is not s ippery;

12. rags soaked in f ammab e or harmfu iquids shou d not be kept near the machine;

13. c ean the b ades before sharpening. Dirty b ades wou d cause deposits that endanger the whee

effectiveness;

14. after sharpening c ean the b ades with a c ean rag paying attention to the cutting edge;

15. do not c ean the machine with humid rags and do not wet it with water or any other iquid. The

machine shou d be c eaned on y with a dry c oth and/or a vaccum c eaner;

16. keep the machine c ean ;

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

17. always employ dust controls appropriate to the materials being ground . The vacuum cleaner

must be with a power minimum of 1000 watts ;

18. keep guards in place , safety guards must be kept in p ace and in working order .

2.3 MAINTENANCE INSTRUCTIONS

WARNING : It is forbidden to carry out any operation when the machine is moving . Stop the

machine, disconnect it from the electrical power supply and wait that the wheels stand still before

carrying out any operation .

1. do not carry out any operation when the machine is switched on and/or moving;

2. do not carry out any operation before the whee s stand sti ;

3. the machine shou d be disconnected before carrying out any operation;

4. the machine cannot be connected if a protection screws are not tightened.

2.4 PERSONNEL – TRAINING

The working and maintenance operations shou d be carried out by suitab e and qua ified personne . The use

instructions shou d a ways be avai ab e and must be respected.

Suitab e and qua ified personne shou d show the fo owing characteristics:

the personne shou d know the machine functioning and the re ated dangers;

it shou d be in fu possession of its physica and menta facu ties;

it shou d not show a terations caused by medicines, drugs and a coho ;

it shou d be psychica y ba anced;

it shou d be aware that the b ade can be dangerous if it is not hand ed correct y.

Unauthorized personnel cannot work with the machine and/or carry out any operation.

ERREBI S.p.A.

Sharpener mode COMPACT KS10

Use and maintenance manua Version 01-2013

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