Huskie Tools EP-510C Manuale di istruzioni

HUSKIE TOOLS, INC.

Operating Instruction Manual

For EP-510C Compression Tool

with Parts List

http://www.huskietools.com [email protected]

EP-510C SPECIFICATIONS

12 TON COMPRESSION TOOL

1.65” JAW OPENING

SPECIFICATIONS

CONNECTOR RANGE

Lugs & Splices Up to 750 MCM

Al and Cu

Keep Fingers Out Of Pinch

Areas

Always Wear Safety Glasses

Do Not Operate Without Dies The User Should Be Properly

Trained in the Correct

Procedures Required For Work

Around Electrical Lines.

Output 12 ton

Weight 16.5 lbs.

Length 25"

Jaw Opening 1.65" •1.65" Jaw Opening

•Accepts all 12 Ton “U” Type Dies

•Lugs & Splices up to 750 MCM

•Protective Rubber Boot on “C” Head

•UL Classified

•External Pressure Adjustment

GENERAL INFORMATION AND TROUBLESHOOTING

1. Select the appropriate compression die set for the connector and cable being used. All “U” style Huskie

HT41-series dies can be used with these tools.

2. To insert the dies, depress the die release pin on the ram, and slide die into place. Then lift release knob on

top of “C” head and slide other die half in place. Be sure both die halves are secure before operating the tool.

3. Position the connector between the dies and pump tool handle until the connector is held in place. Fully

insert the cable into the barrel of the connector.

4. Continue to pump the tool handle and completely crimp the connector. These tools all have a built in

by-pass cartridge that will automatically activate when full pressure is reached. There will be a

noticeable decrease in handle pressure when the by-pass is reached. a high pitched squeaking sound is

normal when the tool is operating in the high pressure stage.

5. To release the tool, lift pump handle out and rotate clockwise until handle stops. With handle twisted, push

down so the pin on the handle contacts the release pin on the tool body. The ram will retract and the tool is

ready to begin its next cycle. In the event the tool will not release due to excess flash, hold release pin

down with handle and pry tool jaws apart.

6. A compression gauge, model PG-4 is available for these tools for checking output pressure. Consult

factory for proper adjusting procedure.

OPERATING INSTRUCTIONS FOR THE EP-510C

1. Never operate tools without dies in place. Failure to insert dies before operation will cause damage to the

“C” frame and tool ram.

2. Never attempt to adjust pressure setting without the use of the proper test gauge. Consult factory for

proper adjusting procedure.

3. All manually operated hydraulic compression tools are equipped with our external replaceable bypass

cartridge. These cartridges should not have to be replaced for 10,000 to 12,000 compressions.

4. Die hang up is common with all types of compression tools. Should this occur, the jaws can easily be

separated by holding the pump handle in the release position while prying the jaws apart. Never attempt

to hit connector or tool jaw withhammer as this will damage connector and tool.

5. If tool fails to advance upon receipt or after an extended period of storage, invert tool and rap compression

head sharply on ground. The suction valve check ball can become stuck after extended storage or during

shipment, not allowing the tool to advance.

6. Always clean tool after use to keep ram track clear of dirt and debris.

http://www.huskietools.com [email protected]

MODEL EP-510C DIAGRAM

http://www.huskietools.com [email protected]

MODEL EP-510C PARTS LIST

1 2 X 12 Drive Pin (BW) 351-28 1 49 Valve Screw (10) 410-44 2

2 Die Release Knob 510-01B 1 50 Spring (67) 85-39 2

3 Screw (16) 510-02 1 51 9/32" Ball 16-40 2

4 Spring (257) 510-03 1 52 Spring (66) 85-40 1

5 Retainer Pin (A) 510-04 1 53 3/16" Ball 16-49 1

6 2.5 X 25 Drive Pin (BW) 410-04 1 54 SER-48 Scraper 510-23 1

7 Head 510HC-01 1 55 Body 510-26 1

8 Guide Screw 510A-15 1 56 Suction Valve Plug 410-46 1

9 M5 Lock Washer (Small) 510-12 1 57 P-4 Back-Up Ring (B.C.) 410-47 2

10 Key 510A-06 1 58 P-4 O-Ring (C.P.) 410-48A 2

11 M4 Flat Washer E3-101 1 59 Spring (4) 16-48 1

12 M4 Lock Washer 410-07 1 60 7/32" Ball 16-26 3

13 M4 X 8 Screw EG-17 1 61 Valve Plug (1) 410-52 1

14 Retainer Pin (B) 410-12 1 62 Spring (43) 85-49 2

15 2.5 X 14 Drive Pin (BW) 410-11 1 63 Spring Holder 410-51 1

16 Spring (177) 410-01 1 64 5/32" Ball 22-21 1

17 Die Release Pin 430-21 1 65 M5 X 5 Screw (F.P.) 510A-05 1

18 Ram 510HC-03 1 66 M5 X 8 Screw 410-49 1

19 2.5 x 8 Dowel Pin (B) 410-17 1 68 Strainer 410-72A 1

20 P-42 Back-Up Ring (B.C.) 510-18 1 69 Filter Screen 410-73 1

P-42 O-Ring 9H-17 1 70 SI-20 Ring 410-74 1

22 Spring Holder 510HC-04 1 71 Valve Screw (22) 410-80 1

23 Ram Spring (677) 510HC-05 1 72 Body Insulation 510A-27 1

24 Ram Spring Support 410-20 1 73 G-30 O-Ring 75-26 1

25 OV-36 Snap Ring 410-21 1 74 Oil Reservoir (18) 510-28 1

26 5 X 32 Dowel Pin (G) 85-57A 1 75 Reservoir Cap 410-55 1

27 CE-7 Snap Ring 40-49 2 77 Body Handle Ass'y (White) 510-30 1

28 Pin (85) 410-22 1 78 Handle Extension Insulation 510-33 1

29 Bushing 410-25 4 79 Body Handle Grip 510-31 1

30 Pin (84) 410-23 1 80 G-40 O-Ring P100A-05 1

31 Pump Handle Head 410-24 1 81 Magnet ROB-25 1

32 4 X 26 Dowel Pin (G) 410-26 1 82 Head Insulation 510B-33 1

33 Handle Head Insulation 410-27 1

34 Spring (146) 85-60 1

35 Push Pin 85-61 1

36 Pump Handle Ass'y (White) 410-30W 1

37 Pump Handle Grip (2) 410-31 1

38 Pump Piston 510-22 1

39 P-22 O-Ring (C.P.) 510-24A 2

40 P-9 Back-Up Ring (B.C.) 32A-01 1

41 PS-9 Pent Seal 32-18 1

42 Release Valve Screw (7) 85-35 1

43 Release Valve Stem 410-35 1

44 P-3 O-Ring (C.P.) UC-27 1

45 Spring (144) 85-37 1

46 Bypass Cartridge 410-36 1

47 S-9 O-Ring 410-71 1

48 P-8 O-Ring (C.P.) 410-43 1

NO.

DESCRIPTION

CODE

QTY.

NO.

DESCRIPTION

CODE

All Huskie REC-Series battery driven products carry a 5 year warranty, and the ECO-Series

carry a 3 year warranty. The BP-70E, BP-70EI, and the BP-70MH batteries carry a 5 year

warranty from the date stamped on the battery. The LED indicator on the BP-70-EI battery

carries a 1 year warranty from purchase date. Hydraulic hammers carry a one year warranty

and all other Huskie products carry a 5 year warranty. Huskie reserves the right to determine

all warranty claims. Failure due to misuse, abuse or repairs attempted by anyone other than

Huskie Tools, Inc., or an authorized service center render this warranty null and void. Our

patented drop-out bypass cartridge can be re-calibrated or tested at no charge for the life

of the tool. All factory repaired or reconditioned hydraulic tools carry a one year warranty

on parts and labor.

REPAIR AND WARRANTY CLAIMS

All claims must be sent to Huskie for inspection and authorization. A Return Goods

Authorization is required before shipping tools to Huskie. Secure the authorization by

telephoning 1-800-860-6170 or writing to Huskie's main office with details of claim. Non-

warranty repairs are handled using the same procedure. Repairs exceeding 50% of the cost

of a new tool will be advised before repairs are made.

PLEASE RETAIN FOR YOUR RECORDS

Purchaser’s Name _____________________________________________________

Address _____________________________________________________

City, State, Zip _____________________________________________________

Tool Model Number _____________________________________________________

Serial Number _____________________________________________________

Date Purchased From _____________________________________________________

Purchased From _____________________________________________________

MODEL EP-510C WARRANTY

HOW TO GET SERVICE UNDER THE TERMS OF THE LIMITED WARRANTY

Return your product directly to Huskie Tools, Inc. as our representative network is not

prepared to service the product under the terms of this warranty.

1. Write, call or fax Huskie stating the tool’s purchase date and problem. You will be

given a RGA # to assure that your merchandise will be properly handled upon its

receipt.

2. CAUTION: Make sure the product is packaged adequately so as to prevent damage

or loss during transit. The shipment must be prepaid and we recommend that it be

insured. A cover letter indicating the reason for the return should be included in

order to facilitate repairs.

SEND THIS PORTION WITH ANY TOOL WHEN REQUESTING REPAIRS,

WARRANTY OR RECONDITIONING WORK.

PLEASE CALL OR FAX HUSKIE FOR AN RGA#

Customer Job No. _______________________

Address________________________________

City___________________________________ State _____ Zip _____

Tool Model ____________________________

Warranty Claim _____ Repair Only ____

Customer Name:____________________

Phone ( _____ ) ________________________

City___________________________________ State _____ Zip _____

Serial No. _________________________

Estimate Required: Yes _____ No _____

MODEL EP-510C WARRANTY

198 N. Brandon Drive

Glendale Heights, Illinois 60139

(630) 893-7755 Fax (800) 345-3767

Toll Free 1-800-860-6170

http://www.huskietools.com

[email protected]

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