IEP Spidy ROLLER 230 V Manuale utente

Operating Instructions

Spidy ROLLER 230 V (30222)

Spidy AIRROLLER 230 V (30226)

Spidy AIRROLLER 230 V with Multifunctional Plug (30876)

Spidy ROLLER 12/24 V (30569)

Spidy ROLLER 12/24 V with 7-Pole Plug (30679)

Spidy AIRROLLER 12/24 V (30223)

Spidy AIRROLLER 12 / 24 V with Combined Air Plug (30677)

Spidy AIRROLLER 12/24 V with Multifunctional Plug (30875)

Imprint:

method whatsoever is prohibited without the prior permission of Industrieelektronik Pölz

GmbH.

These operating instructions do not represent a contractual relationship.

We reserve the right to make changes errors and omissions excepted.

OPERATING INSTRUCTIONS

Spidy Cable Reel

TABLE OF CONTENTS

Introduction .................................................................................................. 5

1.1 Liability and Warranty ...............................................................................................5

1.2 Customer Service......................................................................................................5

1.3 About these Operating Instructions...........................................................................6

1.4 Explanation of Symbols and Instructions....................................................................6

Safety Information ......................................................................................... 7

2.1 Intended Use ............................................................................................................7

2.2 General Safety Information ......................................................................................7

Description of the Device ............................................................................... 8

3.1 Device Overview .......................................................................................................8

3.2 Device Types.............................................................................................................8

3.3 Description of Function.............................................................................................9

3.4 Technical Description ................................................................................................9

3.4.1 Cable Stopper.........................................................................................................10

3.4.2 Cable Locking.........................................................................................................10

3.4.3 Fuse .......................................................................................................................10

Installation .................................................................................................. 12

4.1 Unpacking the Cable Reel.......................................................................................12

4.2 Mounting the Cable Reel ........................................................................................13

4.3 Connecting the Cable Reel......................................................................................14

4.3.1 Connecting a Spidy ROLLER 12 V / 24 V (without Compressed Air Supply) to the

Battery Testing and Charging System ......................................................................14

4.3.2 Connecting a Spidy ROLLER 12 V / 24 V (with Compressed Air Supply) to the

Battery Testing and Charging System ......................................................................15

4.3.3 Connecting a Spidy ROLLER 230 V (without Compressed Air Supply) to the

Mains Supply..........................................................................................................15

4.3.4 Connecting a Spidy ROLLER 230 V (with Compressed Air Supply) to the

Mains Supply..........................................................................................................16

Operation.................................................................................................... 18

Dismantling................................................................................................. 19

6.1.1 Dismounting the Cable Reel....................................................................................19

OPERATING INSTRUCTIONS

Spidy Cable Reel

Service ........................................................................................................ 20

7.1 Maintenance ..........................................................................................................20

7.1.1 Checking and Replacing Fuses ................................................................................20

7.1.2 Checking and Replacing Cables ..............................................................................21

7.1.3 Replacing Springs ...................................................................................................22

Appendix .................................................................................................... 23

8.1 Technical Data........................................................................................................23

8.1.1 Spidy ROLLER 12 V / 24 V (without Compressed Air Supply) ....................................23

8.1.2 Spidy ROLLER 12 V / 24 V (with Compressed Air Supply) .........................................23

8.1.3 Spidy ROLLER 230 V (without Compressed Air Supply) ............................................24

8.1.4 Spidy AIRROLLER 230 V (with Compressed Air Supply) ............................................24

8.2 Disposal..................................................................................................................25

8.3 Test Certificates......................................................................................................25

8.4 Declaration of Conformity (DoC).............................................................................25

OPERATING INSTRUCTIONS

Spidy Cable Reel

Introduction

The Industrieelektronik Pölz GmbH battery

automatic cable reel that you have pur-

chased is a high-quality product. Here is

an overview of the most important bene-

fits that you will enjoy:

•A tried and tested cable reel with

spring return – designed as a work-

shop cable drum – for supplying pow-

er and compressed air in one cable.

•Industrial version designed for rolling

and unrolling at least 30,000 times.

•Can be mounted on ceilings and walls.

•The length of the cable adapts auto-

matically to different workplaces. You

only pull out the length of cable that

you need at any one time. The cable

that you do not need is protected

from contamination and damage.

•The cable reel keeps everything neat

and tidy in your workshop by avoiding

tangled cables that represent a trip-

ping hazard.

•High levels of convenience due to the

cable locking and individual stop de-

vice settings.

•The cable reel is compatible with

Industrieelektronik Pölz GmbH's com-

bined plugs and sockets.

1.1

Liability and Warranty

Use the cable reel only in accordance with

its intended use (see also Chapter

2.1

INTENDED USE

The manufacturer warranties the cable

reel within the scope of the conditions of

sale and delivery that apply in each case.

The manufacturer accepts no liability for

damage due to ignoring the information

in these operating instructions as well as

to incorrectly assembling, operating or

servicing the cable reel.

1.2

Customer Service

If you need technical information or have

any queries or need to order spare parts,

please contact your local dealer or e-mail

our customer service: [email protected]

To ensure that your inquiry is processed

quickly, please state the following infor-

mation:

•Device type

•Item number

For information on the item number, see

also Chapter

3.2 DEVICE TYPES

. For infor-

mation on the item number, see also

Chapter

8.1 TECHNICAL DATA

OPERATING INSTRUCTIONS

Spidy Cable Reel

1.3

About these Operating In-

structions

These operating instructions are a compo-

nent of the scope of supply; you must

always keep them at the location of the

cable reel.

The guide includes all the information you

need for assembling the cable reel, for

operating, servicing, dismantling and

disposing of it.

Read the operating instructions carefully

before using the system and observe the

safety and warning instructions to ensure

perfect operation of your cable reel.

1.4

Explanation of Symbols and

Instructions

This symbol warns you of a

hazardous location. This signal

word describes the severity of

the imminent danger.

Danger!

Personal injury can occur in the

case of incorrect handling.

Caution!

Damage to equipment or

property can occur in the case

of incorrect handling.

Danger, electrical hazard!

This symbol warns you of an

electrical hazard.

Touching live parts can lead to

injury or even be fatal.

Fire hazard!

This symbol warns you of a fire

hazard.

Note!

This symbol indicates tips and

useful information on ha

dling the cable reel in the best

possible way.

OPERATING INSTRUCTIONS

Spidy Cable Reel

Safety Information

Always comply to the letter with the safe-

ty information and warnings given in

these operating instructions.

2.1

Intended Use

The cable reel with spring return is in-

tended exclusively for connecting and / or

extending the supply of power to battery

systems and (depending on the device

type) of compressed air to the braking

systems of vehicles.

The 12/24 V cable reel with or without a

compressed air supply is for supplying the

battery testing and charging system (or a

similar device) that is installed in the vehi-

cle hall.

The 230 V cable reel with or without a

compressed air supply is for supplying the

battery testing and charging system (or a

similar device) that is installed in the vehi-

cle.

The cable reel with spring return is de-

signed to be used manually.

Any other use is not the intended use and

voids the warranty.

2.2

General Safety

Information

This cable reel is not intended for use by

anybody (including children) with physical,

sensory or mental challenges, who are

inexperienced or do not have adequate

knowledge unless they are supervised by a

person who is responsible for their safety

or who gives them instructions on using

the cable reel.

Do not allow any children to handle the

cable reel without supervision.

Installation, dismantling and service work

may only be carried out by qualified per-

sons who have been assigned to carry out

this work.

Hold the cable tight when pulling it out or

reeling it back; otherwise, the spring

return can lead to the cable snapping

back and causing injury.

Do not overtension the cable (e.g. by

hanging weights from it). Do not use

force to pull the cable, since this can

damage the device.

When reeled-up, the cable can become

very hot in the case of severe inductive

loading. If under heavy load, pull the cable

out completely.

OPERATING INSTRUCTIONS

Spidy Cable Reel

Description of the

Device

3.1

Device Overview

Note!

The cable stopper only pr

vents the cable from snapping

back to the set gripping height.

3.2

Device Types

Supplying with power and compressed air

is conditional upon the Industrieelektronik

Pölz GmbH battery testing and charging

system (or a similar device) being installed

in the vehicle hall or the vehicle.

The 12 V / 24 V cable reel with or without

a compressed air supply is for supplying

the battery testing and charging system

(or a similar device) that is installed in the

vehicle hall.

The 230 V cable reel with or without a

compressed air supply is for supplying the

battery testing and charging system (or a

similar device) that is installed in the vehi-

cle.

In these operating instructions, we will

describe the following device types:

Without 12 V / 24 V compressed air

supply

•

Spidy ROLLER 12 V / 24 V

Item number: 30569

for the power supply

•

Spidy ROLLER 12 V / 24 V

with 7-pole plug

Item number: 30679

for the power supply

OPERATING INSTRUCTIONS

Spidy Cable Reel

With 12 V / 24 V compressed air

supply

•

Spidy AIRROLLER 12 V / 24 V

Item number: 30223

for supplying power and compressed

air

•

Spidy AIRROLLER 12 V / 24 V

with Spidy 12/24 V combined air

plug

Item number: 30677

for supplying power and compressed

air

•

Spidy AIRROLLER 12 V / 24 V with

multifunctional plug for socket

Item number: 30875

for supplying power and compressed

air

Without 230 V compressed air sup-

ply

•

Spidy ROLLER 230 V

Item number: 30222

With 230 V compressed air supply

•

Spidy AIRROLLER 230 V

Item number: 30226

•

Spidy AIRROLLER 230 V with mul-

tifunctional plug for socket

Item number: 30876

Please note the device-specific description

and equipment of your cable reel.

Note!

The cable reel is compatible

with Industrieelektronik Pölz

GmbH's combined plugs and

sockets.

You can order combined plugs

and sockets from our customer

service (see also

ter 1.2 CUSTOMER SERVICE

3.3

Description of Function

The cable reel is for connecting and / or

extending the supply of power and (de-

pending on the device type) of com-

pressed air to vehicles or battery systems.

The cable length (a maximum of 6.30 m

and with the Spidy ROLLER 230 V up to a

maximum of 8 m) adapts automatically to

different workplaces.

OPERATING INSTRUCTIONS

Spidy Cable Reel

3.4

Technical Description

The cable reel with spring return is de-

signed to be used manually.

3.4.1

Cable Stopper

As standard, the cable reel is fitted with a

cable stopper.

Using the cable stopper, you can set the

gripping height of the cable that is hang-

ing out on an individual basis.

The protective lamella clamp adapts to

different cable diameters ranging from 6

mm to 12 mm and can be set to cable

lengths from 1 m to 6.30 m (with the

Spidy ROLLER 230 V to a maximum of 8

m).

Note!

The cable stopper only pr

vents the cable from snapping

back to the set gripping height.

3.4.2

Cable Locking

The cable lock has a spring latch that

ensures that the cable is continuously

fixed and allows you to work without

applying tensile force to the cable. When

you pull out the cable, the spring latch

runs over latch cams.

Lock the cable by using four screws to

clamp the lamella clamp tight at the de-

sired gripping height of 1 m to 6.30 m

(with the Spidy ROLLER 230 V, up to a

maximum of 8 m).

Caution!

In the case of type Spidy AI

R-

ROLLER with internal air hose,

make sure that you do not

press the lamella clamp

too

firmly; otherwise, the co

pressed air supply will not

work.

Keep pulling the cable until you hear a

click indicating that the desired locking

stage has been reached.

Release the locking, by pulling the cable

until you no longer hear the clicking. You

can roll up the cable.

Danger of injury!

Hold the cable tight when

pulling it out or reeling it back;

otherwise, the spring return

can lead to the cable snapping

back and causing injury.

3.4.3

Fuse

To avoid fault currents and errors, like

impermissibly high heating of the Spidy

AIRROLLER 230 V and Spidy ROLLER 230

V cable reels, for example, special glass

tube fuses rated at 10 A (slow blow) limit

the rated current.

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