Johnson Controls VP101DBB Manuale utente

INSTRUCTIONS

PRESSURE INDEPENDENT AUTOMATIC

BALANCING AND ROTARY CONTROL VALVE

Technical

data

VP101DBB

VP101EBB

VP101EBC

VP101EBD

VP101FBD

VP101FBF

VP101GBF

Max flow rate

6000 l/h

1.667 l/s

6000 l/h

1.667 l/s

9000 l/h

2.5 l/s

11000 l/h

3.056 l/s

12000 l/h

3.33 l/s

18000 l/h

5.0 l/s

18000 l/h

5.0 l/s

Flow accuracy

[∆p 0.2 ÷ 1 bar]

±5%

Start-up

∆p →Q=const.

30 kPa

0.30 bar

30 kPa

0.30 bar

35 kPa

0.35 bar

40 kPa

0.40 bar

35 kPa

0.35 bar

35 kPa

0.35 bar

35 kPa

0.35 bar

Max ∆p

600 kPa

6 bar

600 kPa

6 bar

600 kPa

6 bar

600 kPa

6 bar

400 kPa

4 bar

400 kPa

4 bar

400 kPa

4 bar

Temperature

-10 ÷ 120°C

Max working

pressure

1600 kPa

16 bar

1600 kPa

16 bar

1600 kPa

16 bar

1600 kPa

16 bar

1600 kPa

16 bar

1600 kPa

16 bar

1600 kPa

16 bar

Connections

Rc 1.1/4” F

EN10226-1

Rc 1.1/2” F

EN10226-1

Rc 1.1/2” F

EN10226-1

Rc 2” F

EN10226-1

Rc 2” F

EN10226-1

Rc 2” F

EN10226-1

G 2.1/2” M

EN ISO 228

VALVE FEATURES

03-05-2016 Subject to change without prior notice

1. EQUAL PERCENTAGE

CONTROL VALVE

Control valve fully open, controls

the flow through a profiled ball and

provides modulation via a 90°

rotating actuator.

2. FLUSHING MODE

Control valve rotated by 180°, profiled

opening outside flow path. The valve

now has full port passage, allowing twice

maximum flow, for proper flushing.

3. MANUAL SHUT OFF

VALVE

Arrow on

valve body

0176 (B)

Arrow on

stem valve

Arrow on

valve body

Arrow on

stem valve

6mm

It is possible to manually shut off the valve,

by screwing the headwork from the bottom

side with an allen key

180°

Flow

European Single Point of Contact:

JOHNSON CONTROLS

WESTENDHOF 3

45143 ESSEN

GERMANY.

NA/SA Single Point of Contact:

JOHNSON CONTROLS

507 E MICHIGAN ST

MILWAUKEE WI 53202

USA.

APAC Single Point of Contact:

C/O CONTROLS PRODUCT MANAGEMENT

NO. 22 BLOCK D NEW DISTRICT

WUXI JIANGSU PROVINCE 214142

CHINA.

During cleaning operation of the valve use a damp cloth, DO NOT use any detergent or chemical solvent that could

seriously damage the parts.

Pre-setting assembly

Assembled

PRESSURE READING FOR VERIFICATIONS

ASSEMBLING MANUAL FLOW PRE-SETTING DEVICE

P1 = Hpressure port

P2 = Lpressure port

Q≠CONST

Q=CONST

30 kPa

P1-P2

START UP

PRESSURE

IF P1-P2 > START UP PRESSURE THEN

THE VALVE IS WITHIN THE WORKING RANGE

Orientate these

components with the

arrow or notch in the

same direction as the

arrow marked on the

valve body.

3mm allen key

NB: In the pre-setting plastic bag you will find also

n°4 cross head screws M5 x 30mm that you will

need to attach the actuator linkage on the valve

when the pre-setting device is on.

PRE-SETTING COMPONENTS

1. n°2 countersunk head screw M5x20

2. Pre/setting body

3. Memory stop

4. P.T.F.E. anti-friction ring

5. Control stem

6. n°2 Hexagon socket set screw M6x12

Johnson Controls does not accept any liability for improper or wrong use of this product.

Always protect the pressure regulator by using strainers upstream of the valve and, in any case, make sure water

quality complies with UNI 8065 standards (Fe < 0.5 mg/kg and Cu < 0.1 mg/Kg).

Furthermore, maximum iron oxide in the water passing through this product should not exceed 25 mg/Kg (25 ppm). To

ensure the main pipework is cleaned appropriately, flushing by-passes should be used without flushing through the pressure

regulator of the PICV thereby preventing debris that might clog the valve.

COMPLIANCE: Johnson Controls, Inc., declares that this product is in compliance with the essential requirements

and other relevant provisions of the PED (Pressure Equipment Directive).

MOTOR CONNECTION ISO 5211 :

Valve neck detail

MANUAL FLOW PRE-SETTING DEVICE INSTRUCTION

VP101DBB

VP101EBB

VP101EBC

VP101EBD

VP101FBD

VP101FBF

VP101GBF

PRE-

SETTING %

Flow

l/h

Flow

l/s

Flow

l/h

Flow

l/s

Flow

l/h

Flow

l/s

Flow

l/h

Flow

l/s

Flow

l/h

Flow

l/s

Flow

l/h

Flow

l/s

100%

6000

1.667

9000

2.50

11000

3.056

12000

3.333

18000

5.00

18000

5.00

90%

5400

1,500

8100

2.25

9900

2,750

10800

3.000

16200

4.50

16200

4.50

80%

4800

1,333

7200

2.00

8800

2,444

9600

2.667

14400

4.00

14400

4.00

70%

4200

1,167

6300

1.75

7700

2,139

8400

2.333

12600

3.50

12600

3.50

60%

3600

1,000

5400

1.50

6600

1,833

7200

2.000

10800

3.00

10800

3.00

50%

3000

0,833

4500

1.25

5500

1,528

6000

1.667

9000

2.50

9000

2.50

40%

2400

0,667

3600

1.00

4400

1,222

4800

1.333

7200

2.00

7200

2.00

30%

1800

0,500

2700

0.75

3300

0,917

3600

1.000

5400

1.50

5400

1.50

20%

10%

CONTROL VALVE ACTUATORS

1. Close the valve

by using a 9mm

wrench. In case

the actuator is on,

fully close the valve

by using a control

signal applied to the

actuator or use the

manual override.

2. Release the two hexagon

socket set screws (Aand B)

of the locking device using

3mm allen key.

3. Set maximum

flow rate by

rotating the

highlighted red ring

indicator.

4. Lock again the two

hexagon socket set

screws (Aand B) and

re-open the valve.

Torque 3÷4 Nm

Mounting position: any between vertical and horizontal. Mounting upside down should be avoided

CONTROL VALVE ACTUATORS

Actuator assembly with

pre-setting device on.

For the calibration of the VA9310

proceed as follow:

The Calibration function enables the actuator to redefine the

selected input signal range proportionally across a reduced

rotation range. The actuator maintains calibration when power is

lost or removed.

Locate the oval cover on the front of the unit and pull the cover

outward. See figure below for iewing the DIP switches and

LEDs meaning.

With power applied to the actuator, press Enter/Autocal until all

three LEDs are on.

The CAL function enables the actuator to redefine the selected

input signal range proportionally across a reduced rotation

range. The actuator maintains calibration when power is lost or

removed.

Follow these steps to calibrate the input signal range:

1. With power applied to the actuator, move the mode selection

switch to the CAL position and leave it in this position for

approximately 5 seconds. The actuator begins rotating until

the end-stops are found.

2. Move the mode selection switch to the desired input signal

range. Selection can be made while the calibration process is

in progress, or after it is complete. The selected input signal is

proportionally reconfigured to the reduced rotation range.

Note: During normal operation, if the actuator stroke

increases due to seal or seat wear, input signals are automatically

reconfigured to the increased rotation range in approximately 0.5°

increments.

3. If the actuator mounting position is changed or if the linkage is

adjusted, repeat Step 1 and Step 2 to repeat the CAL function.

Note: The mode selection switch must remain out of the CAL

position for at least 2 seconds before re-initiating the

CAL function.

Note: If the mode selection switch is left in the CAL position,

the actuator defaults to 0-10 V input signal range, DA.

Calibration (CAL) Function actuators

valid for VA9208-GGx-1 Series

The actuator begins rotating until the end-stops are found.

When the actuator reach the starting position and stops it’s

calibrated and ready to work.

Remove the oval

cover

Remove the oval

cover

DIP Switches LEDs Placement

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