Kurt 3600V Series Manuale utente

3600V-Series Vise

“Manual”

Base Assembly

Operating Instructions Manual

Manual de instrucciones de operación

3600V - Forward

3610V - Reverse

3620V - Forward, Short

3630V - Reverse, Short

ENGLISH ESPAÑOL

2ENGLISH |

Table of Contents

Introduction .................................................................................................................3

Setup Instructions......................................................................................................4

Operating Instructions .........................................................................................5-7

3600V Parts List...........................................................................................................8

3600V Mechanical Drawing....................................................................................9

3610V Parts List........................................................................................................ 10

3610V Mechanical Drawing................................................................................. 11

3620V Parts List........................................................................................................ 12

3620V Mechanical Drawing................................................................................. 13

3630V Parts List........................................................................................................ 14

3630V Mechanical Drawing................................................................................. 15

For Unit Valve............................................................................................................ 18

Maintenance Schedule....................................................................................16-19

Troubleshooting Tips ............................................................................................. 20

Vise Data

Use this to ll out information about your vise for quick reference.

Purchase Date: _______ -_______-_______

Purchase Order: _______________________

Purchased From: _______________________

Delivery Date: _______________________

Serial No.: _______________________

Note:

Make sure to register your warranty online at kurtworkholding.com

Table of Contents

CAUTION:

Is used when your action or lack of action may cause serious

injury.

3ENGLISH |

Introduction

Thank you for purchasing a Kurt vise. You have just purchased one of

the best machine vises in the industry. The Versatile Lock 3600-Series

AngLock vise has a time proven design. The outstanding accuracy

of this product is second to none. Backed by a lifetime warranty, this

product will last forever when used and maintained properly.

The original Kurt Anglock vises are designed for precision clamping.

The“Pull-type”action of the 3600 Versatile Lock design reduces jaw

stationary deection by at least 80%. This vise has a one-piece body

and stationary jaw design which reduce weight and increases strength

while providing .0005 clamping repeatability. It oers ultra-high

precision through many important features. Features include: Ground

sides that allow side mounting, upright and back to back mounting,

using the body through holes allows side by side mounting.

With twelve dierent models ranging from standard lengths to short

lengths, forward to reverse and hydraulic to air this series of vises are

truly versatile. The short reverse conguration has the added benet

of easier programming by reducing the “reach-over” distance in the“Y”

axis. This makes it safer and easier for the operator.

The patented Anglock design allows the movable jaw to advance in

such a way that each pound of force forward induces a ½ pound force

downward which minimizes the jaw lift and increases accuracy. This

combined with the needle bearings increases jaw clamping pressure.

Other features include: 80,000 psi ductile iron body, hardened vise bed

& jaw plates, semi-hard steel screw.

Introduction

4ENGLISH | Set-Up Instructions

Set-up Instructions

Now that you have your new Kurt 3600-Series vise, it’s time to set-

up and begin using it. You will see that your new vise comes with a

Kurt swivel handle, two chip guards (short & long) and an instruction

manual along with the O-ring installation guide supplied in the

shipping carton. The chip guard rests between the ways of the vise and

can be trimmed to size to help keep the chips out of the screw. The

handle is specically designed to provide maximum torque to your

vise. Your vise should be mounted to a clean at surface. The surface

and the vise must be free of any chips, dirt or debris of any kind. The

mounting surface can be honed if necessary. Clean the bottom of the

vise with solvent or other cleaner if needed. Air activated vises require

shop air power. Air lter/lubricator required.

To minimize vise bed deection, clamp your Kurt vise to your machine

table, pallet, or sub-plate using the built-in clamping slots provided.

To access the through holes, simply pick the edge of the protective

cap up and expose the C’ bored hole. Replace the cap after you have

mounted the vise to keep debris out of the holes. If you are mounting

the vise on it’s side or back to back, other clamping methods may be

required.

Additional clamping can be used, but may not be necessary. Please

be sure to exercise good judgment when securing your vise to the

mounting surface. Be sure your vise is secured and will not move when

applying the machine pressure.

Manual Vise Clamping Force

Torque Ft.-Lbs. Manual Series

10 653

20 1743

30 2234

40 3015

50 3833

60 4438

70 5528

80 6356

5ENGLISH | Operating Instructions

Operating Instructions

For proper vise operation insert the handle on to the hex end of the

vise. Rotate clockwise to clamp and counterclockwise to unclamp your

vise. This handle combined with the correct amount of torque will

provide you with all the clamping force you will need to machine your

parts. A high quality calibrated torque wrench can be used if needed.

DO NOT use any other type of pressure to open or close your vise.

The uses of handle extensions, air impact wrenches, breaker

bars or hammer strikes are not recommended and will void the

warranty if used. This will also cause damage to the thrust bearing

and screw threads. If you need more clamping force you may need to

upgrade the vise to a larger one.

To properly clamp a part in your Kurt vise you should place the part in

the center of the jaws resting on the ways of the vise. Clamping only

on one side or above the movable and stationary jaws can result in jaw

lift or loss of accuracy. (See Fig. 1 on next page)

If one-sided clamping is necessary you MUST use a dummy part on

the other side. When using parallels or step jaws you must select a size

that keeps the bottom of the clamped part at or below the top of the

movable and stationary jaws. Always use jaw plates for clamping. If jaw

plates are not used damage to the mounting surface of the movable

and stationary jaw will occur. This will result in reduced clamping

accuracy and repeatability.

6ENGLISH |

Fig.1

Sketch #2A

Incorrect part

clamping.

Vise width

centerline

Sketch #2B

Correct part

clamping.

Sketch #2C

Correct part

clamping.

Sketch #2D

Correct part

clamping.

Non-

machined

spacer

Operating Instructions

7ENGLISH | D40 Parts List

Proper O-Ring installation and usage

Proper Chip Guard installation and usage

Most jobs require a tight contact between the workpiece and the

parallels (see above). This option oered by Kurt Manufacturing

Company is ideal for that. The O-Ring installation will provide for the

movement needed when working with parallels.

Note: We do not recommend using this option with step jaws.

Installation: Install the O-Ring in the movable jaw as shown above in

two places. Tighten the adjustment set screw for a .002”space under

the front face of the movable jaw, then the jaw will tighten down

during clamping and provide down movement, pulling the part onto

the supporting parallel.

Example: Part plus 1 1/2 inches = Length of Chip Guard stock.

Note: Remove Chip Guard stock to lift vise. Corners of Chip Guard

stock if left extended as shown above could cause injury.

CAUTION:

Chip Guard stock shown above is provided to keep chips

from the nut and screw assembly and must be cut and

deburred to meet your application and safety needs.

*This Chip Guard stock should be cuto to ll the opening

between jaw plates.

8ENGLISH | 3600V Parts List

3600V Parts List

ITEM# PART # DESCRIPTION QTY.

1 3600V-1 Body, Machined, Versalock 1

2 3600V-2 Movable Jaw 1

3 3600V-3 Machined Nut 1

4 3600V-224B Screw Support 1

5 3600V-5-P Screw 1

6 3600V-8-P Retaining Nut, Two Piece 1

7 3600V-211 Internal Brush Seal 2

8 D60I-10-SA Handle Assembly 1

9 D60-9 Segment 1

10 D60-7 Jaw Plate, Purchased 2

11 3600V-11A Socket Set Screw, 1/2-13 1

12 3600V72 Thrust Bearing Assembly 2

13 3600V-128 O-Ring, Buna N, #129 1

14 3600V-99 O-Ring, Buna N, #117 1

15 00-1414 Screw, SHCS, 1/2-13 x 3/4 4

16 00-1191 Screw. SHCS, #8-32 x 3/8 4

17 3600V-147 Spiral Retaining Ring 2

18 3600V-248 Chip Guard, Short 1

19 3600V-249 Chip Guard, Long 1

20 3600V-102A Tag, Model/Serial Number 1

21 07-0230 Screw, Drive #2 x .25 2

22 3600V-111 Kurt Logo Tag 2

23 225-20 O-Ring, Polyurethane #008 2

24 3600V-191 Protective Plug 2

25 DLU4-96 O-Ring #016 2

ITEMS 20-22 ARE NOT SHOWN ON DRAWING

9ENGLISH | 3600V Mechanical Drawing

3600V Mechanical Drawing

10 ENGLISH | 3610V Parts List

3610V Parts List

ITEM# PART # DESCRIPTION QT Y.

1 3600V-1 Body, Machined 1

2 3600V-2 Movable Jaw 1

3 3610V-3 Machined Nut 1

4 3610V-5 Screw (Reverse) 1

5 3610V-8 Retaining Nut (2 Piece) 1

6 3600V-211 Brush Wiper 2

7 D60I-10-SA Handle 1

8 D60-9 Segment 1

9 D60-7 Jaw Plate 2

10 3600V-11A Socket Set Screw, 1/2-13 1

11 3600V-72 Thrust Bearing Assembly 1

12 3600V-128 O-Ring, Buna N, #129 1

13 3600V-99 O-Ring, Buna N #117 1

14 00-1419 Screw, SHCS, 1/2-13 x 1-1/4 4

15 00-1191 Screw. SHCS, #8-32 x 3/8 4

16 3600V-248 Chip Guard, Short 1

17 3600V-249 Chip Guard, Long 1

18 3610V-102A Model Serial/Number Tag 1

19 07-0230 Screw, Drive, #2 x .25 2

20 3600V-111 Kurt Logo Tag 2

21 225-20 O-Ring, Polyurethane #008 2

22 3600V-191 Protective Plug 2

23 DLU4-96 O-Ring, #016 2

ITEMS 18-20 ARE NOT SHOWN ON DRAWING

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