Mitsubishi MELSEC-Q Q06CCPU-V-B Manuale utente

User’s Manual

(Hardware)

Q06CCPU-V-B

Thank you for purchasing the Mitsubishi programmable controller

MELSEC-Q series.

2007 MITSUBISHI ELECTRIC CORPORATION

C Controller

Module

Prior to use, please read this and relevant manuals thorougly to fully

understand the product.

MODEL

Q06CCPU-V-B-U-HW-J

MODEL

CODE

13JY52

IB(

)-0800404-C(0810)MEE

A-1

SAFETY PRECAUTIONS

(Always read these instructions before using this product.)

Before using this product, please read this manual and the relevant manuals

introduced in this manual carefully and pay full attention to safety to handle the

product correctly.

In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

Note that the CAUTION level may lead to a serious consequence according

to the circumstances.

Always follow the instructions of both levels because they are important to

personal safety.

Please keep this manual in a safe place for future reference and also pass this

manual on to the end user.

DANGER

Indicates that incorrect handling may cause

hazardous conditions, resulting in death or severe

injury.

Indicates that incorrect handling may cause

hazardous conditions, resulting in medium or slight

personal injury or physical damage.

CAUTION

A-2

[DESIGN PRECAUTIONS]

DANGER

Provide a safety circuit outside the C Controller module to ensure that the

entire system will operate safely even if an external power failure or C

Controller module failure occurs. Failure to do so could result in accidents

due to erroneous output or operation.

(1) For an emergency stop circuit, protection circuit and interlock circuit that

is designed for incompatible actions such as forward/reverse rotation or

for damage prevention such as the upper/lower limit setting in

positioning, any of them must be provided outside the C Controller

module.

(2) When the C Controller module detects the following conditions, it will

disable the output (Y) from the user program and writing to buffer

memory in the case of both (a) and (b) and turn off all outputs for (b).

Whether to hold or clear all the outputs is set by a parameter.

(a) The overcurrent protector or overvoltage protector of the power

supply module is activated.

(b) An error such as a watchdog timer error is detected by the self-

diagnostic function of the C Controller module.

If an error occurs in I/O control parts and the C Controller module cannot

detect the error, all the outputs may turn ON. Provide a fail-safe circuit or

a preventive mechanism outside the C Controller module so that

machines will operate safely in such a case. For fail-safe circuit

examples, refer to Section 3.2 in this manual.

(3) Output could be left on or off when there is a fault in an output module

relay or transistor.

So build an external monitoring circuit that will monitor any output signal

that could cause serious accidents.

If load current more than the rating or overcurrent due to a short circuit in the

load has flowed in the output module for a long time, it may cause a fire and

smoke. Provide an external safety device such as a fuse.

Create the circuit so that the external power supply will turn on after the C

Controller system is powered on. Turning on the external power supply first

could result in accidents due to erroneous output or operation.

For each station's operating status in the event of a each station error, refer

to the corresponding each station manual.

Not doing so could result in erroneous output or operation.

A-3

[DESIGN PRECAUTIONS]

DANGER

When controlling a running C Controller module (data modification) by

connecting a personal computer to the C Controller module, create an

interlock circuit on user programs so that the whole system functions safely

all the time.This must be also done when performing any other controls (e.g.

operating status change (status control)) or operations instructed from the

computer.

In these controls, especially the one performed from an external device to a

C Controller module in a remote location, some C Controller side problem

may not be resolved immediately due to failure of data communications.

To prevent this, create an interlock circuit on user programs and establish

corrective procedures for communication failure between the external device

and the C Controller module.

When setting up the system, do not allow any empty slot on the base unit.

If any slot is left empty, be sure to use a blank cover (QG60).

Otherwise, in the short circuit test or when an overcurrent or overvoltage is

accidentally applied to the external I/O section, internal parts of the module

may be flied.

CAUTION

Do not install the control wires or communication cables together with the

main circuit or power wires, or bring them close to each other. Keep a

distance of 100 mm (3.94 inch) or more between them.

Not doing so could result in malfunctions due to noise.

When controlling a lamp, heater or solenoid valve using an output module,

large current (approximately ten times greater than in normal conditions) may

flow when the output is turned ON from OFF.

Take preventive measures such as replacing the module with the one having

sufficient rated current.

A-4

[INSTALLATION PRECAUTIONS]

[WIRING PRECAUTIONS]

CAUTION

Use the C Controller module in an environment that meets the general

specifications shown in this manual.

Using this C Controller module in an environment outside the range of the

general specifications could result in an electric shock, fire, erroneous

operation, and damage to or deterioration of the product.

While pressing the installation lever located at the bottom of module, insert

the module fixing tab into the fixing hole in the base unit until it stops. Then,

mount the module with the fixing hole as a supporting point.

Incorrect loading of the module can cause a malfunction, failure or drop.

When using the C Controller module in the environment of frequent

vibrations, tighten the module with screws.

Tighten the screws in the specified torque range.

Undertightening can cause a drop, short circuit or malfunction.

Overtightening can cause a drop, short circuit or malfunction due to damage

to the screw or module.

Connect extension cables to the connectors of the base unit and the

extension module correctly.

After connection, check them for looseness.

Poor contact could cause an input or output failure.

Completely turn off the externally supplied power used in the system before

mounting or removing the module.

Not doing so could result in damage to the product.

Do not directly touch the module's conductive parts.

Doing so could cause an operation failure or give damage to the module.

DANGER

Completely turn off the externally supplied power used in the system when

wiring.

Failure to do so could result in an electric shock or damage to the product.

Before energizing or operating the system after wiring, be sure attach the

terminal cover supplied with the product. Failure to do so could result in an

electric shock.

A-5

[WIRING PRECAUTIONS]

CAUTION

Be sure to ground the FG and LG terminals to the protective ground

conductor. Not doing so could result in an electric shock or erroneous

operation.

Prevent foreign matter such as dust or wiring debris from entering the

module.

Failure to do so could cause fires, damage, or erroneous operation.

When wiring, check the rated voltage and terminal layout. Connecting a

power supply of a different voltage rating or incorrect wiring may result in a

fire or failure.

Connect the Ethernet and/or RS-232 cables to the corresponding connectors

of the C Controller module properly.

Tighten the terminal screws with the specified torque.

If the terminal screws are loose, it could result in short circuits, fire, or

erroneous operation.

Tightening them too much may cause drop due to damages to the screws

and/or the module, resulting in short circuits or malfunction.

Be sure to place the communication and power cables into a duct or fasten

them using clamps.

Failure to do so may damage the module or cables by pulling a dangling

cable inadvertently or cause the module to malfunction due to poor contact.

When disconnecting the communication and power cables from the module,

do not pull a cable part by hand.

For a cable with connectors, hold the connector by hand and disconnect it

from the module.

Loosen screws on the part connected to the module before disconnecting a

cable. Pulling a cable that is still connected to the module may cause a

malfunction or damage the module or the cable.

Do not connect the outputs of multiple power supply modules in parallel.

Doing so can heat the power supply modules, causing fires or failures.

Crimp, pressure weld, or solder external connectors properly with the tools

specified by the maker. For crimping/pressure welding tools, refer to the

user's manual for the I/O module. Incomplete connection may cause a short

circuit, fire or malfunction.

A-6

[STARTUP AND MAINTENANCE PRECAUTIONS]

DANGER

Do not touch the terminals while power is on.

Doing so may cause an electric shock.

Correctly connect the battery.

Also, do not charge, disassemble, heat, place in fire, short circuit, or solder

the battery.

Mishandling of the battery can cause overheating or cracks which could

result in injury and/or fires.

Be sure to shut off all phases of the external power supply before

retightening the terminal screws and module fixing screws or cleaning.

Failure to do so may result in an electric shock.

If a terminal screw is loose, it may cause a short circuit or malfunction.

If too tight, it may cause damage to the screws and/or module, resulting in an

accidental drop of the module, short circuit or malfunctions.

When controlling a running C Controller module (data modification) by

connecting a personal computer to the C Controller module, create an

interlock circuit on user programs so that the whole system functions safely

all the time.

This must be also done when performing any other controls (e.g. operating

status change (status control)) or operations instructed from the computer.

In these controls, especially the one performed from an external device to a

C Controller module in a remote location, some C Controller side problem

may not be resolved immediately due to failure of data communications.

To prevent this, create an interlock circuit on user programs and establish

corrective procedures for communication failure between the external device

and the C Controller module.

CAUTION

Do not disassemble or modify the modules.

Doing so could cause malfunction, erroneous operation, injury, or fire.

Perform online operations connecting peripheral devices to the running C

Controller module (especially program modification, forced output, and

operation status change) after reading the manual carefully and fully

ensuring the safety. Operation mistakes could cause mechanical damage or

accidents.

A-7

[STARTUP AND MAINTENANCE PRECAUTIONS]

[DISPOSAL PRECAUTIONS]

[TRANSPORTATION PRECAUTIONS]

CAUTION

Completely turn off the externally supplied power used in the system before

mounting or removing the module.

Not doing so could result in module failure or malfunction.

Do not mount/remove the module onto/from the base unit more than 50 times

(IEC 61131-2 compliant), after the first use of the product.

Doing so may cause malfunction.

Use any radio communication device such as a cellular phone or a PHS

phone more than 25cm(9.85 inch) away in all directions of the C Controller

module.

Not doing so can cause malfunction.

Do not drop or give an impact to the battery installed to the module.

Doing so may damage the battery, causing the battery fluid to leak inside the

battery.

If the battery is dropped or given an impact, dispose of it without using.

Before handling the module, touch a grounded metal object to discharge the

static electricity from the human body.

Not doing so can cause the module to fail or malfunction.

CAUTION

When disposing of this product, treat it as industrial waste.

When disposing of batteries, separate them from other wastes according to

the local regulations.(For details of the battery directive in EU member states,

refer to the C Controller Module User's Manual.)

CAUTION

When transporting lithium batteries, make sure to treat them based on the

transport regulations.

(Refer to Chapter 7 for details of the relevant models.)

A-8

Revisions

*The manual number is noted at the lower right of the top cover.

Print Date *Manual Number Revision

May, 2007 IB(NA)-0800404-A First edition

Sep., 2007 IB(NA)-0800404-B English version added

Oct., 2008 IB(NA)-0800404-C

SAFETY PRECAUTIONS, Section 3.1

This manual confers no industrial property rights or any rights of any other kind, nor does it

confer any patent licenses.

Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial

property rights which may occur as a result of using the contents noted in this manual.

Partially revised

A-9

CONTENTS

1. OVERVIEW .................................................................................................... 1

2. SPECIFICATIONS .......................................................................................... 4

2.1 General Specifications ............................................................................. 4

2.2 Performance Specifications...................................................................... 6

3. MOUNTING AND INSTALLATION ................................................................. 8

3.1 Handling Precautions ............................................................................... 8

3.2 Fail-safe Circuit ...................................................................................... 10

4. PARTS NAMES AND FUNCTIONS ............................................................. 19

4.1 Parts Names and Functions ................................................................... 19

4.2 LED indicator specifications ................................................................... 20

4.2.1 In normal operation mode (When the MODE LED is lit "green")..... 21

4.2.2 In hardware self-diagnostic operation mode

(When the MODE LED is lit "orange")............................................. 22

4.3 Switch Operation .................................................................................... 23

4.3.1 RUN/STOP/MODE switch operation............................................... 23

4.3.2 RESET/SELECT switch operation .................................................. 24

5. EXTERNAL WIRING .................................................................................... 25

5.1 10BASE-T/100BASE-TX Connection ..................................................... 25

5.2 RS-232 Connection ................................................................................ 27

6. EXTERNAL DIMENSIONS ........................................................................... 30

7. TRANSPORTATION PRECAUTIONS.......................................................... 31

7.1 Applicable model .................................................................................... 31

7.2 Transportation guidelines ....................................................................... 31

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