OETIKER FAST 3000 Manuale utente
OETIKER FAST 3000
Safety light curtain
Supplement to the original user
manual item no. 08903979
Issued April 2019
Item no. 08904518
OETIKER Schweiz AG
User manual
OETIKER FAST 3000 Safety light curtain Contents
Issued April 2019 2
Contents
1 Scope................................................................................................................................................................. 3
2 Requirements for the installed safety light curtain..................................................................................... 3
3 Compatible accessories ................................................................................................................................. 4
4 Commissioning ................................................................................................................................................ 5
4.1 Cab ling ..................................................................................................................................................... 5
4.2 Installing the safety light curtain .............................................................................................................. 6
5 Functional testing during commissioning .................................................................................................... 7
5.1 Testing the safety light curtain ................................................................................................................. 7
5.2 Testing the Emergency Stop .................................................................................................................... 7
6 Operation .......................................................................................................................................................... 8
6.1 Initialization............................................................................................................................................... 8
6.2 Verifying the closing force........................................................................................................................ 9
6.3 Crimping force monitoring verification................................................................................................... 12
6.4 Setting the force offset to zero .............................................................................................................. 13
6.5 Tightening clamps ...................................................................................................................................14
6.6 Friction test............................................................................................................................................. 15
6.7 Manual movement.................................................................................................................................. 16
7 Industrial communication..............................................................................................................................17
8 Appendix ......................................................................................................................................................... 18
8.1 Flowchart................................................................................................................................................ 18
8.1.1 Tightening cycle with light curtain............................................................................................. 19
8.1.2 Verification of tensioning force with light curtain ...................................................................... 22
8.1.3 Zero offset with light curtain...................................................................................................... 24
8.1.4 Friction test with light curtain .................................................................................................... 26
8.1.5 initialization with light curtain .................................................................................................... 28
9 Help and Support........................................................................................................................................... 30
OETIKER FAST 3000 Safety light curtain Scope
Issued April 2019 3
1 Scope
This supplement is valid for all OETIKER FAST 3000 with the Safety Light Curtain type LC. In this type the drive of
the OETIKER FAST 3000 is switched off by means of a safety relay.
This supplementary user manual is valid only in conjunction with the original user manual of the
OETIKER FAST 3000, item no. 08903980. Comply with all safety instructions.
Available OETIKER FAST 3000 complete systems:
Description Item number
OETIKER FAST 3000 + CFM - Ethernet/IP, LC 13500294
OETIKER FAST 3000 + CFM - PROFINET, LC 13500295
Installation of the “Light Curtain” option does not change the purpose for which the OETIKER FAST 3000 for is in-
tended; the Declaration of Conformity for this type remains in force.
2 Requirements for the installed safety light curtain
A two-channel safety light curtain must be used in compliance with the following standards:
• EN ISO 13849-1:2015: at least Cat. 3, PL d
• EN 62061+A1:2009: at least Cat. 3, SIL 2
Available safety light curtain: Keyence GL-R (GL-R08H)
Response time of the OETIKER FAST 3000 for calcula-
tion of the safety distance of the safety light curtain: 0.15 s
OETIKER FAST 3000 Safety light curtain Compatible accessories
Issued April 2019 4
3 Compatible accessories
The following components should be used for operation of the OETIKER FAST 3000 with safety light curtain:
Component Description (DE) Description (EN) Item number
Complete system OETIKER FAST 3000 + CFM -
E t h e r N e t / I P, L C
OETIKER FAST 3000 + CFM -
E t h e r N e t / I P, L C
13500294
OETIKER FAST 3000 + CFM -
PROFINET, LC
OETIKER FAST 3000 + CFM -
PROFINET, LC
13500295
Control cabinet Schaltschrank kpl. -
E t h e r N e t / I P, L C
Control cabinet, cpl. -
E t h e r N e t / I P, L C
13500290
Schaltschrank kpl. -
PROFINET, LC
Control cabinet, cpl. -
PROFINET, LC
13500289
2-hand dongle Zweihand Dongle LC Two-hand dongle LC 13500297
Dongle E-Stop (corre-
sponding to the standard
type)
Zweihand Dongle dünn Two-hand dongle, thin 13500283
Tool mechanism (corre-
sponding to the standard
type)
Verstemm-Trennwerkzeug +
CFM
Crimping cut-off tool + CFM 13500269
Two-hand control Zweihandschaltung LC 2-hand control LC 13500298
Touch panel, cpl. (corre-
sponding to the standard
type)
Bedienpanel kpl. Touch panel, cpl. 13500278
Verification Unit (when a
safety light curtain is used)
Verifizierungseinheit PG135
arretierbar
Verification Unit PG135, lockable 13500299
OETIKER FAST 3000 Safety light curtain Commissioning
Issued April 2019 5
4 Commissioning
4.1 Cabling
Connection of the light curtain, see circuit diagram no. 154534 (for Ethernet/IP) and 155553 (for Profinet).
XConnect the power supply and the signal of the 2-channel sensor to the port 350X0, using the plug supplied:
• Power supply + 24V: Pin K
• Power supply 0 V: Pin M
• Signal channel 1: Pin A / Pin B (PNP / NPN)
• Signal channel 2: Pin H / Pin J (PNP / NPN)
Fig. 1 Cabling of the safety light curtain
XWire the light curtain as shown in the documentation for the light curtain.
OETIKER FAST 3000 Safety light curtain Commissioning
Issued April 2019 6
4.2 Installing the safety light curtain
NOTES
• The safety distance of the safety light curtains must be determined by the integrator.
• Comply with EN ISO 13855:2010.
Response time of the OETIKER FAST 3000 for calcula-
tion of the safety distance of the safety light curtain: 0.15 s
OETIKER FAST 3000 Safety light curtain Functional testing during commissioning
Issued April 2019 7
5 Functional testing during commissioning
NOTE
• The operating company of the system must ensure that the safety light curtain and the emergency stop circuit
operate correctly.
• The function of the safety relay can be checked during the IO test (Fig. 2).
Fig. 2 I/O test
5.1 Testing the safety light curtain
XIn the GUI (Graphical User Interface), navigate to the graphical I/O test.
XMonitor the status of the input to the safety light curtain.
XTo acknowledge the status, press the Init button.
5.2 Testing the Emergency Stop
XNavigate to the graphical I/O test.
XMonitor the status of the input to the emergency stop.
XTo acknowledge the status, press the Init button.
OETIKER FAST 3000 Safety light curtain Operation
Issued April 2019 8
6 Operation
6.1 Initialization
XStart the initialization by pressing the Init button (Industrial Communication Init command).
If the safety light curtain triggers a Stop, the initialization routine will be interrupted. An appropriate message will
appear on the GUI.
Acknowledge the message:
XPress the Init button again.
Initialization will now restart. For the sequence see also the flowchart (initialization), section 8.1.5:
Fig. 3 Message window if the safety light curtain is interrupted during initialization
OETIKER FAST 3000 Safety light curtain Operation
Issued April 2019 9
6.2 Verifying the closing force
NOTE
To check the correct operation of the force load cell, verify the measured force at least once a week, using an
Oetiker CAL 01.
If the force is set to 1850 N, the force measured by the OETIKER CAL 01 must be within a tolerance of ± 100 N of
that value.
The tensioning strap should be replaced after about 50 verifications.
Setting with CAL 01: SKS mode: hold-ME-EL / average (see user manual OETIKER FAST 3000)
1. Activate the verification.
– Switch to the “Settings" tab.
– In order to access force verification mode you
must be logged in.
2. Press the "Force verification” button.
3. Press the "Pulling unit” button.
4. Press the "Force verification” button.
Fig. 4 "Settings” tab
Inserting the closing force verification unit (1)
1. Pull the locking hook (2) back.
2. Insert the end of the tensioning strap fully into the
crimping cut-off head.
3. Engage the locking hook (2) and the release it. 2
1
Fig. 5 Inserting the closing force verification unit
OETIKER FAST 3000 Safety light curtain Operation
Issued April 2019 10
The cams of the verification unit must be correctly positioned in the bores of the crimping cut-off head. The locking
hook must be engaged.
Fig. 6 Positioning the locking hook - OK Fig. 7 Positioning the locking hook - wrong
4. Press the button at the top of the handle.
Fig. 8 Button at the top of the handle
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