Poly Tech 900 Series Manuale utente

HOW TO INSTALL YOUR POLY LAST™

CASE Corn Head Auger Trough Covers

900 & 1000 Series ONLY!

For 800 Series Instructions Call 800.448.7659

www.polyskid.com

P. O. Drawer 349, Monticello, GA. 31064

Phone: 800-542-7659, Fax: 706-468-2881

E-Mail: [email protected]

ACHC00_06JUL09

PLEASE READ THE ENTIRE INSTRUCTION SHEET

BEFORE STARTING INSTALLATION

PLEASE REFER TO THE OPERATORS MANUAL FOR YOUR

SPECIFIC COMBINE FOR PERTINENT SAFETY PRECAUTIONS

First compare the contents with the enclosed “Packing Slip” to confirm that you have

received the correct size panels and associated hardware for your model header.

Also confirm that you have received the correct center panel for your feeder opening

and/or model combine as illustrated below.

Combine Model 1680, 1688, 2188 and 2388

Combine Model 1620, 1640, 1644, 1660

1666, 2144 and 2166

The terms “LEFT”, “RIGHT”, “FRONT”, and “REAR ” are determined by facing in the

direction the combine will travel when in use.

Combine Feeder Safety Lock

Do not rely on the hydraulic system for support.

2. Remove all patches; repairs or added bolts that would restrict the poly covers from

laying flat against the top surface of the metal trough. The poly covers can be

installed over heavily worn metal and over holes in the metal plates if the holes do

not exceed 3 inches in width (front to back) and are less than 18 inches in length

(left to right).

1. Clean the metal trough to remove all dirt and crop residue.

3. With the corn head connected to the combine, raise the feeder house to maximum

height and engage the feeder safety lock.

(Shown below for reference only. See your operator's manual for specifics on your machine)

Raise feeder to maximum up position and lower safety stop over the piston rod of the

header lift cylinder and pin in place. Then lower feeder to lock stop in place.

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FRONT

4. A. Remove the factory bolts (5 each for the 33" opening and 7 each for the 42"

opening) along the rear edge of the feeder opening.

B. Remove the two outer factory bolts which correspond to the outer slots in

the poly center panel.

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5. Insert the poly center panel under the auger as illustrated below.

NOTE: IT IS VERY IMPORTANT TO PUSH THE POLY PANEL REARWARD UNTIL

THE REAR EDGE OF THE POLY MAKES CONTACT WITH THE STRIPPER ANGLE

AND THE FRONT EDGE "SNAPS" BEHIND AND BELOW THE FRONT STEEL RAIL

OF THE HEADER.

It may be necessary to use a block of wood to drive the panel into position as illustrated.

NOTE: If necessary, raise the auger to maximum height.

Readjust auger to desired height after installation is complete.

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FRONT

6. Align poly center panel with the holes in the metal and replace the bolts removed in

Step 4 with the 1/4"-20 x 1 1/4" fanged elevator bolts as illustrated below. Loosely

install all bolts. Tighten the two outer bolts first, and then tighten the rear bolts.

7. Using the two pre-drilled holes as a guide, drill thru the floor of the header with the

3/8” drill bit supplied.

Install the additional

1/4-20 x 1 1/4”

elevator bolts.

When using power tools, basic safety precautions should always be

followed to reduce the risk of personal injury.

WEAR SAFETY GLASSES OR GOGGLES

IMPORTANT:

Tighten the nut to seat the head of

the bolt then loosen the nut 3/4 turn.

This will allow the liner to expand and

contract with temperature change.

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3 Panel Kit

FRONT

5 Panel Kit

FRONT

8. Insert the left and right panels under the auger as in step 5.

9. Using the 3/16" plastic block as a gauge and working from the center outward,

position the end panels so that there is a 3/16" gap at each joint.

NOTE:

THE TERMS "LEFT, RIGHT, FRONT AND REAR" ARE DETERMINED BY FACING IN THE

DIRECTION THE COMBINE WILL TRAVEL WHEN IN USE.

ACHC00_06JUL09

Guide for Recommended Hole Location

3 Panel Kit

5 Panel Kit

10.

Drilling upward from underneath the header, use the 3/8" drill bit to drill

thru the metal trough and poly cover as illustrated below. Drill the holes in line with

the outer holes of the center panel as illustrated. (Approximately 7 in. from the rear

of the trough).

Wedge the panels tight against the bottom of the trough with the wooden shims

supplied.

Install and tighten a 1/4"-20 x 1 1/4" Fanged bolt in each hole before drilling the next hole.

IMPORTANT:

Tighten the nut to seat the head of

the bolt then loosen the nut 3/4 turn.

This will allow the liner to expand and

contract with temperature change.

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11. To complete the installation, drill a 3/8" hole in the center of each row as illustrated

below. Drill from the topside downward. Locate the hole approximately 3/4" from

the front edge. Confirm that this location is correct to miss the gear box and

clutch assembly on the underside. Secure with 1/4"-20 x 3/4" truss head bolt.

IMPORTANT:

Tighten the nut to seat the head of

the bolt then loosen the nut 3/4 turn.

This will allow the liner to expand and

contract with temperature change.

ACHC00_06JUL09

Thank you for choosing another fine Poly Last™ product.

Any questions - Call Poly Tech Customer service at 1-800-448-7659

ACHC00_06JUL09

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