Power Fist 8668402 Manuale utente

V4.0 8668402

Please read and understand all instructions before use. Retain this manual for

future reference.

User Manual

CVBootInstallationTool

8668402 CV Boot Installation Tool V4.0

2 For technical questions call 1-800-665-8685

SPECIFICATIONS

Arm Expansion Range Ø20 to 110 mm

Maximum Pressure 110 PSI

Air Hose Connector 1/4 in. NPT

Materials Plastic (Polyamide 6 with glass strands) and metal.

Weight 4.6 lb (2.1 kg)

INTRODUCTION

Install constant velocity boots (CV boots) on most cars and small commercial

vehicles with the CV Boot Installation Tool. The expanding arms are controlled

by air pressure. A standard air hose connection is required.

SAFETY

WARNING! Read and understand all instructions before using this tool. The

operator must follow basic precautions to reduce the risk of personal injury

and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and

maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice

is an alert that there is a possibility of property damage, injury or death if certain

instructions are not followed.

DANGER! This notice indicates an immediate and specific hazard that will

result in severe personal injury or death if the proper precautions

are not taken.

CVBootInstallationTool

V4.0 CV Boot Installation Tool 8668402

Visit www.princessauto.com for more information 3

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper

precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result

in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will

result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions.

2. Keep anyone not wearing the appropriate safety equipment away from the

work area.

3. Store unused tools properly in a safe and dry location to prevent rust or

damage. Lock tools away and keep out of the reach of children.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian

Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear gloves that provide protection based on the work materials or to

reduce the effects of tool vibration.

3. Wear protective clothing designed for the work environment and tool.

4. Non-skid footwear is recommended to maintain footing and balance in the

work environment.

8668402 CV Boot Installation Tool V4.0

4 For technical questions call 1-800-665-8685

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol

or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

4. Securely hold this tool using both hands. Using a tool with only one hand

can result in loss of control.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific

function. Do not modify or alter this tool or use it for an unintended purpose.

2. Only use the CV Boot Installation Tool with boots that are capable of

stretching. Check the CV boot’s manufacturer detail to ensure the boot can

handle the tool’s maximum expansion.

3. Do not overinflate the tool. The internal air bladder may rupture. See

Specifications for maximum pressure.

AIR TOOL PRECAUTIONS

1. Inspect the tool's air hose for cracks, fraying or other faults before each

use. Discontinue use if the air hose is damaged or hissing is heard from

the air hose or connectors, while operating the tool. Replace the defective

component/air hose.

2. Do not allow people, mobile equipment or vehicles to pass over the

unprotected air hose. Position the air hose away from high traffic areas, in

a reinforced conduit or place planks on both sides of the air hose to create

a protective trench.

V4.0 CV Boot Installation Tool 8668402

Visit www.princessauto.com for more information 5

3. Prevent damage to the air hose by observing the following:

a. Never carry the tool by the air hose.

b. Keep the air hose away from heat, oil, sharp edges or moving parts.

c. Do not wrap the air hose around the tool as sharp edges may pierce

or crack the air hose. Coil the air hose when storing.

4. A damaged or disconnected air hose under pressure may whip around and

inflict personal injury or damage the work area. Secure the compressor's

air hose to a fixed or permanent structure with clamps or cable ties.

5. Install an in-line shutoff valve or regulator to allow immediate control over

the air supply in an emergency, even if a hose is ruptured.

6. Check the manufacturer’s maximum pressure rating for air tools and

accessories. Compressor outlet pressure must be regulated so as to never

exceed the maximum pressure rating of the tool.

7. Serious injury may occur from loose debris being propelled at high speeds

from the compressed air stream. Always wear OSHA approved safety glasses

to protect the eyes during operation of the air compressor.

8. Never point the air stream or tools at any point of your body, other people

or animals. Debris and dust may be ejected without warning. Always turn

off the air compressor and drain tank pressure completely before

attempting maintenance or attaching air tools. Release pressure slowly

from the system.

9. Serious injury or death may occur from inhaling compressed air. The air

stream may contain carbon monoxide, toxic vapors or solid particles. Never

inhale compressed air directly from the pump or air tool.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the

missing part before operating. Failure to do so could result in a malfunction

and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Make sure that all items in the parts list are included.

Contents:

• CV Boot Installation Tool

8668402 CV Boot Installation Tool V4.0

6 For technical questions call 1-800-665-8685

OPERATION

The tool can install a boot on both the outer and inner CV joint. The tool’s

operation instructions for both procedures are the same, except where indicated

in the steps below.

1. Clean the area around the old CV boot and joint.

2. Remove the clamps on the old CV boot and discard.

3. Cut the old CV boot away from the CV joint. Use wire cutters to prevent

damage to the joint while cutting through the CV boot.

4. Remove the CV boot and discard. Clean the old grease from the CV joint.

5. Connect the tool to an air source.

6. Place the CV boot on the contracted expansion arms of the tool.

a. Outer Boot – Place the CV boot with the wide end against the plastic

body and the narrow end at the tips of the expansion arms.

b. Inner Boot – Place the CV boot with the narrow end against the plastic

body and the wide end at the tips of the expansion arms.

7. Press the brass button with a ‘+’ symbol next to it to expand the arms.

Hold the button until the end is wide enough to fit over the CV joint.

Release the button. The tool will retain the air pressure.

a. Inner Boot – You may need to hold the end of the CV boot in place or

compress it, until the expanding arms are wide enough to hold it.

8. Maneuver the expanded CV boot over the end of the CV joint and into

position.

9. Press the silver button on the opposite side of the handle to release the air

pressure. The arms will contract. Push the CV boot off the tool’s arms once

the tension is released.

10. Fill with air again to expand the arms enough to remove the tool.

11. Position the new CV boot over the CV joint.

12. Secure the narrow end with a new clamp.

13. Pull the upper part of the boot back so the bottom is pressed against the

CV joint. Fill the CV Joint and CV boot with grease. Restore the CV boot to

its natural position.

V4.0 CV Boot Installation Tool 8668402

Visit www.princessauto.com for more information 7

14. Clamp the wide end of the CV boot to the CV joint. Take care to clamp the

boot at the correct spot for the joint.

15. Cut away excess material from the boot to complete the installation.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to

control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or

worn components. Only use identical replacement parts when servicing.

3. Only use accessories intended for use with this tool.

4. Keep the tool handles clean, dry and free from oil/grease at all times.

5. Maintain the tool’s labels and name plates. These carry important information.

If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An

improperly repaired tool may present a hazard to the user and/or others.

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function

properly or parts are missing. If unable to do so, have a qualified technician

service the tool.

8668402 CV Boot Installation Tool V4.0

8 For technical questions call 1-800-665-8685

V 4,0 8668402

Vous devez lire et comprendre toutes les instructions avant d'utiliser l'appareil.

Conservez ce manuel afin de pouvoir le consulter plus tard.

Manuel d'utilisateur

Outild’installationpour

jointshomocinétiques

8668402 Outil d’installation pour joints homocinétiques V 4,0

2 En cas de questions techniques, appelez le 1-800-665-8685

SPÉCIFICATIONS

Plage d’expansion du bras Ø20 à 110 mm

Pression d'air 110 lb/po carré

Raccord de tuyau à air 1/4 po NPT

Matériaux Plastique (polyamide avec 6 brins de verre) et métal.

Poids 2,1 kg (4,6 lb)

INTRODUCTION

Installez des soufflets homocinétiques sur la plupart des voitures et des petits

véhicules commerciaux au moyen d’un outil d’installation pour joints

homocinétiques. Les bras d’expansion sont contrôlés par la pression d’air. Un

raccord pour tuyau à air standard doit être utilisé.

SÉCURITÉ

AVERTISSEMENT ! Veuillez lire et comprendre toutes les instructions avant

d'utiliser cet outil. L'utilisateur doit respecter les précautions de base

lorsqu'il utilise cet outil afin de réduire le risque de blessure ou de

dommage à l'équipement.

Conservez ce manuel qui contient les avertissements de sécurité, les

précautions, les instructions de fonctionnement ou d'inspection et d'entretien.

DÉFINITIONS DE DANGER

Veuillez-vous familiariser avec les avis de danger qui sont présentés dans ce

manuel. Un avis est une alerte indiquant qu'il existe un risque de dommage à la

propriété, de blessure ou de décès si on ne respecte pas certaines instructions.

Outild’installationpour

jointshomocinétiques

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