IMPORTANT
Please read these instructions carefully. Note the safety instructions
and warnings. Use the product correctly and with care for the purpose
for which it is intended. Failure to do so may cause damage to property
and/or serious personal injury. Please keep this instruction manual
safe for future use.
SAFETY INSTRUCTIONS AND WARNINGS
1. The maximum ram capacity is 4 tons. DO NOT exceed this
rated capacity.
2. When extension tubes are used, the rated capacity is always
reduced by 50% for each tube connected.
3. The maximum spreader capacity is 0.5 tons. Maximum ram toe
and plunger toe capacity is 0.5 tons (4-ton repair kit). DO NOT
exceed these rated capacities when using these attachments.
4. DO NOT use this equipment as a vehicle lifting device or as a
vehicle support. 0 Do not make any alterations to this product.
5. Do not adjust the safety valve.
6. Keep children and unauthorized persons away from the work
area.
7. Remove loose clothing. Remove ties, watches, rings and other
loose jewellery, and contain long hair.
8. Always wear ANSI approved safety goggles when operating
the repair kit.
9. Keep proper balance and footing, do not overreach and wear
nonslip footwear.
10. Only use this equipment on a surface that is stable, level, dry
and not slippery, and capable of sustaining the load. Keep
the surface clean, tidy and free from unrelated materials and
ensure that there is adequate lighting.
11. When using this equipment, open the breather valve (P09).
Close it when not in use.
12. DO NOT allow the piston rod (R03) of ram to extend so far as to
exceed the maximum ram stroke.
13. When coupler valves are disconnected, always use dust cap to
keep the hydraulic system clean.
14. DO NOT drop any heavy objects onto the hose and DO NOT
twist the hose. Always keep the hose clean to avoid damage
to the hose and couplers.
15. Keep the equipment away from heat or re, as this may cause
damage or weaken the seals.
16. DO NOT operate this equipment when you are tired or under
the inuence of alcohol, drugs or any intoxicating medication.
17. DO NOT allow untrained persons to operate the equipment
and DO NOT make any modications to it.
18. DO NOT expose the equipment to rain or any other kind of
bad weather.
19. Use a qualied person to maintain the equipment in good
condition. Keep it clean for best and safest performance.
20. If the equipment needs repairing and/or there are any parts
that need to be replaced, have it repaired by authorized
technicians and only use the replacement parts supplied by
the manufacturer.
SPECIFICATIONS
Rated capacity: ............................... 4 tons
Ram min. height: ............................. 10 - 1/2’’
Stroke: ................................................ 4-3/4’’ (120 mm)
OPERATING INSTRUCTIONS
• Connect the hydraulic ram, hose and pump unit together, ensure
that you have securely fastened the couplers before pumping (as
shown in Figures 1 and 2).
• Open the breather valve (PO9).
• Firmly close the release valve (P15) by turning it clockwise.
• Adjust the ram slowly to make the load coaxial with the ram.
• Pump the handle (P39) up and down to supply pressure.
• When work is done, SLOWLY and CAREFULLY turn the
release valve counter-clockwise (never more than one turn)
to release the pressure until ram retracts to desired position.
• Close the breather valve.
WARNING!
Inspect before each use. Do not use if bent,
broken, leaking, damaged components or
any suspect parts are noted and/or it has
been subjected to a shock load.
NOTE: The pump can be used in any position from horizontal
to vertical. Always keep the hose end of the pump
downward when it is not horizontal.
En
