SPX 5106 Manuale utente
© SPX Corporation
Form No. 102752
Parts List &
Operating Instructions
for: 5106
Air / Hydraulic Floor Service Jack
Max. Capacity: 6 Tons
Application: Designed to lift a wide range of motor vehicles.
121/2"
13/4"
481/4"
201/2"
535/8"
8"
4" dia.
45/16" dia.
231/4" raised height
43/4"
lowered height
7" dia.
Rated Capacity: 12,000 lbs.
Air Supply: 90–175 psi
Weight: 294 lbs.
SPX Corporation
655 Eisenhower Drive
Owatonna, MN 55060-0995 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Sheet No. 1 of 4
Issue Date: Rev. G, 4-28-05
TOP VIEW
SIDE VIEW
Parts List & Operating Instructions Form No. 102752, sheet 1 of 4, back
1, 2, 3
3
464789
10
18 17
16 15 11, 12
13
14
13
11, 12
19
20
21
24
25 26, 27
28, 29
30
31
5
or
5A
22 or 22A, 4
23 or 23A
TOP VIEW
SIDE VIEW
32
Shaded areas reflect the last
revisions made to this form.
33
© SPX Corporation
Parts List & Operating Instructions Form No. 102752
Description
Item
No. Part
No. No.
Req'd
15106-01 2 External Retaining Ring (11/2" dia.)
25106-02 2 Flat Washer (11/2 x 14 Ga.)
35106-03 4 Flanged Bearing (1.5 x 1.625 x 1.5)
45106-04 6 External Retaining Ring (1" dia.)
55106-05 1 Front Pin Leveling Link
5A 501973 1 Front Pin Leveling Link
(used after serial No. 78-003001)
65106-06 2 Leveling Link
75106-07 2 Grease Fitting (3/16" drive)
8 5106-08 1 Cap Screw (1/4"-20 UNC x 5/8" lg.)
95106-09 2 Retaining Ring (3/4" dia.)
10 5106-10 2 Power Unit Retaining Ring
11 5106-11 2 Hex Nut (3/4"-10 UNC)
12 5106-12 2 Lockwasher (3/4" dia.)
13 5106-13 2 Swivel Stem Caster (4" dia.)
14 5106-14 1 Frame Rail Weldment
15 5106-15 4 Screw (10-32 UNC x 1/2" lg.)
16 5106-16 1 Top Cover
17 5106-17 1 Lift Pad Retainer
18 5106-18 2 Wheel Sub-assembly
19 5106-19 1 Handle Sub-assembly
20 5106-20 1 Lift Pad
21 5106-21 1 Lift Pad Bracket Weldment
22 5106-22 1 Lift Pad Pivot Shaft
22A 501974 1 Lift Pad Pivot Shaft
(used after serial No. 78-003001)
23 5106-23 1 Extension Spring
23A 501975 1 Extension Spring
(used after serial No. 78-003001)
24 5106-24 1 Power Unit
25 5106-25 1 Flex Shaft
26 5106-26 2 Retaining Ring (7/16" dia.)
27 5106-27 1 Pump Link Front Pin
28 5106-28 1 Cap Screw (3/4"-10 x 91/2" lg.; Grade 8)
29 5106-29 1 Self-locking Hex Nut (3/4"-10 UNC)
30 5106-30 2 Spacer Tube
31 5106-31 2 Roll Pin (3/16" dia. x 3/4" lg.)
32 525199 1 Air Motor Assembly
33 531439 1 Air Hose with Fittings
223118 1 Optional — Seal Repair Kit to Service Pump/Ram
518086 1 Optional — Seal Repair Kit (Used on jacks with serial
numbers 78-004251 and higher. Used also on power
units purchased in November, 2002, and later.)
Sheet No. 2 of 4
Issue Date: Rev. G, 4-28-05
Shaded areas reflect the last
revisions made to this form.
Parts List & Operating Instructions Form No. 102752, sheet 2 of 4, back
1 O-ring (7/16 x 5/16 x 1/16)
2 Back-up Ring (15/16 x 3/4 x .040)
3 Seal (2-3/4 x 2 x 3/8)
4 Seal (5/8 x 3/8 x 1/4)
5 Back-up Ring (2-7/8 x 3-1/8 x .040)
6 O-ring (4-1/2 x 4-3/4 x 1/8)
Item
No. Description
1 Shuttle Valve Seal
2 O-ring (2-1/4 x 1/16 x 2-1/8)
3 Quad Ring (3 x 2-5/8 x 3/16)
4 Seal (1-1/4 x 1 x 1/8)
5 Seal (.277 x .528 x .188)
6 Spring (This spring can be ordered
separately under No. 525198.)
Item
No. Description
1
345
3
2
3
14
5
22
6
6
518086 Seal Repair Kit
525199 Air Motor Assembly
Hydraulic Unit
6
© SPX Corporation
Safety Precautions
Caution: To prevent personal injury and damage to equipment,
•Study, understand, and follow all instructions, including ASME PALD Part 10 for service
jacks.
•If the operator cannot read English, operating instructions and safety precautions must
be read and discussed in the operator’s native language.
•Before using the service jack to lift a vehicle, refer to the vehicle service manual to
determine recommended lifting surfaces on the vehicle chassis.
•Wear eye protection that meets ANSI Z87.1 and OSHA standards.
•Inspect the jack before each use; do not use the jack if it’s damaged, altered, or in poor
condition. Take corrective action if any of the following conditions are found: cracked
or damaged housing; excessive wear, bending, or other damage; leaking hydraulic
fluid; scored or damaged piston rod; loose hardware; modified or altered equipment.
•A load must never exceed the rated lifting capacity of the jack.
•Only use the jack on a hard, level surface.
•Use the jack for lifting purposes only. Stay clear of a lifted load. Place support stands
under the axles before working on the vehicle.
•Center the load on the jack saddle. Off-center loads can damage seals and cause jack failure. Lift only
dead weight.
•Do not use blocks or other extenders between the saddle and the load being lifted.
•
DonotmodifythejackoruseadaptersunlessapprovedorsuppliedbyOTC.Donotadjustthesafetyvalve.
•Lower the jack slowly and carefully while watching the position of the jack saddle.
•Use only approved hydraulic fluid (Mobil DTE #11 or equivalent). The use of alcohol, hydraulic brake
fluid, or transmission oil could damage seals and result in jack failure.
This guide cannot cover every situation, so always do the job with safety first.
Operating Instructions
1. Connect the shop air supply to the jack. (90–175 psi of clean, dry air is required for the capacity of this jack.)
2. Position the jack under the vehicle using the manufacturer’s recommended lifting points on the chassis.
3. Close the release valve by turning the knob clockwise (CW) as far as it will go.
4. Press the air valve lever to raise the jack saddle until it touches the vehicle.
5. Check the placement of the jack; the load must be centered on the jack saddle. IMPORTANT: Avoid wheel
obstructions such as gravel, tools, or uneven expansion joints. The jack must be free to roll forward 11
inches during lifting, and backward 11 inches during lowering. The load could become unstable, or even
fall off the saddle, if the rolling movement of the jack is impaired.
6. Finish lifting the vehicle.
7. Place approved support stands under the vehicle at points that will provide stable support. Before making repairs
onthevehicle, loweritonto thesupportstandsbySLOWLY and carefully turningtherelease knob counterclockwise
(CCW).
Parts List & Operating Instructions Form No. 102752
Sheet No. 3 of 4
Issue Date: Rev. G, 4-28-05
Preventive Maintenance
IMPORTANT: The greatest single cause of failure in hydraulic units is dirt. Keep the service jack clean and well
lubricated to prevent foreign matter from entering the system. If the jack has been exposed to rain, snow, sand, or
grit, it must be cleaned before it is used.
1. Store the jack in a well-protected area where it will not be exposed to corrosive vapors, abrasive dust, or any other
harmful elements.
2. Lubricate rotating and sliding parts at least once per month.
3. Lubricate the air inlet on the jack using 1/2 oz. clean lubricating oil; lack of oil may cause pump malfunction.
4. Grease the jack once a month using a good bearing grease. (There are grease fittings located on the pivot tube
of the lift arm, the block on the rod end of the cylinder, and on all four wheels of the jack.)
5. Keep warning labels and instructional decals clean and readable. Use a mild soap solution to wash the external
surfaces of the jack.
6. Replace the oil in the reservoir at least once per year.
7. Inspect the jack before each use. Take corrective action if any of the following problems are found:
a. Cracked or damaged housing d. Scored or damaged piston rod
b. Excessive wear, bending, or other damage e. Loose hardware
c. Leaking hydraulic fluid f. Modified or altered equipment
Adding Hydraulic Fluid
1. Remove the jack from service, and place it on a level surface.
2. Lower the lift arm completely.
3. Disassemble the top cover by removing the four pan head screws.
4. Clean around the surface of the oil fill plug; this will help prevent contamination of the hydraulic oil system.
5. Remove the oil fill plug, and check the hydraulic oil level. The fluid should be visible and just covering the hydraulic
cylinder. If the fluid level is low, add a high-grade hydraulic fluid equivalent to Mobil DTE #11 until the oil level just
covers the cylinder.
6. Install the oil fill plug. Clean up any spilled oil, and secure the top cover back onto the frame.
7. Test the jack for normal operation. If the lift pad doesn’t rise to the correct height, repeat Steps 2–6, adding two
more ounces of oil. If this doesn’t solve the problem, call the OTC Technical Services Dept.
Parts List & Operating Instructions Form No. 102752, sheet 3 of 4, back
© SPX Corporation
Troubleshooting Guide
Repair procedures must be performed in a dirt-free environment by qualified personnel who are familiar with this
equipment. CAUTION: All inspection, maintenance, and repair procedures must be performed when the jack
is free of a load (not in use).
Trouble Cause Solution
Failure to lift a load
Failure to hold a load
Air motor won’t run, or runs
erratically
Reservoir leaks
1. Low oil level.
2. Air line leaks.
3. Inadequate air pressure.
4. Release knob open.
5. Jack is overloaded.
1. Release knob not closed.
1. Leak in air line.
2. Air piston is sticking.
3. Inadequate air pressure.
1. Loose oil fill plug.
2. Reservoir is overfilled.
1. Refer to the section Adding
Hydraulic Fluid.
2. Locate leak, tighten connections,
and/or replace hose.
3. Set air pressure at 90 –175 psi.
4. Close release knob.
5. Use equipment that has the
correct capacity for the job.
1. Turn release knob clockwise to
tighten securely.
1. Locate leak, tighten connections,
and/or replace hose.
2. Add small amount of oil to jack’s
air inlet to lube air motor.
3. Set air pressure at 90 –175 psi.
1. Tighten oil fill plug.
2. Drain some oil from reservoir.
Parts List & Operating Instructions Form No. 102752
Sheet No. 4 of 4
Issue Date: Rev. G, 4-28-05
© SPX Corporation
Forma N°102752
Lista de piezas e
instrucciones de
operación para: 5106
Gato de carretilla neumático / hidráulico de piso
Capacidad máx: 6 ton
Aplicación: Diseñado para levantar una amplia variedad de vehículos de motor
121/2pulg.
13/4pulg.
481/4
pulg.
201/2pulg.
535/8pulg.
8"
4 pulg.
diám.
45/16 pulg. diám.
231/4pulg. altura
elevado
43/4pulg.
altura bajado
7 pulg. diám.
Capacidad nominal: 12,000 libras
Suministro de aire: 90–175 psi
Peso: 294 libras
SPX Corporation
655 Eisenhower Drive
Owatonna, MN 55060-0995 USA
Tel: (507) 455-7000
Serv. técnico: (800) 533-6127
Fax: (800) 955-8329
Pedidos: (800) 533-6127
Fax: (800) 283-8665
Ventas internacionales: (507) 455-7223
Fax: (507) 455-7063
Hoja N°1 de 4
Fecha de emisión: Rev. G, 4-28-05
VISTA SUPERIOR
VISTA LATERA
Lista de piezas e instrucciones de operación N°de formulario 102752, Hoja 1 de 4, dorso
1, 2, 3
3
464789
10
18 17
16 15 11, 12
13
14
13
11, 12
19
20
21
24
25 26, 27
28, 29
30
31
5
ó
5A
22 ó 22A, 4
23 ó 23A
VISTA SUPERIOR
VISTA LATERAL
33
Las áreas sombreadas reflejan
las últimas revisiones hechas
a esta formulario.
32
Indice
Lingue:
Altri manuali SPX Utensili
SPX
SPX Power Team HYDRA-GRIP-O-MATIC PH6 Manuale utente
SPX
SPX 1793 Manuale utente
SPX
SPX HYDRA-GRIP-O-MATIC K82 Manuale utente
SPX
SPX 1717 Manuale utente
SPX
SPX POWER TEAM C12-TON Manuale per l'uso e la cura
SPX
SPX 1727 Manuale utente
SPX
SPX 5019 Manuale utente
SPX
SPX 4302A Manuale utente
SPX
SPX 1503 Manuale utente
SPX
SPX Power Team J58T Manuale utente
