TRI tool BEVELMASTER 214B Manuale utente
92-1500 Rev. 140425
Model 214B BEVELMASTER®
TABLE OF CONTENTS
CUSTOMER MESSAGE Inside Front Cover
SAFETY PRECAUTIONS 3
GENERAL DESCRIPTION 6
SPECIFICATIONS 7
SETUP AND OPERATION 20
CUTTING SPEEDS AND FEEDS 26
TOOL BITS 28
JAW BLOCKS, RAMPS AND ADAPTERS 38
MAINTENANCE 40
TROUBLESHOOTING 43
ACCESSORIES 45
ILLUSTRATED PARTS BREAKDOWN 46
TOOL BIT RESHARPENING POLICY Inside Back Cover
WARRANTY INFORMATION Inside Back Cover
Copyright 2014
Proprietary property of TRI TOOL INC.
No reproduction, use, or duplication of the information
shown hereon is permitted without the express written
consent of TRI TOOL INC.
3
Model 214B BEVELMASTER®
92-1500 : Rev. 140425
SAFETY PRECAUTIONS
WARNING:
IN GENERAL
When using rotating head cutting equipment, follow the safety recommendations in
this manual to reduce the risk of personal injury.
Operate this tool only in accordance with specic operating instructions.
Do not override the deadman switch on the power unit. Locking down, ob-
structing, or in any way defeating the deadman switch on the power drive unit
may result in serious injury.
DRESS CONSIDERATIONS
Use standard safety equipment. Hard hats, safety shoes, safety harnesses, protec-
tive clothes, and other safety devices should always be used when appropriate.
Use safety glasses. Do not operate cutting tools without eye protection.
Dress properly. Do not wear loose clothing or jewelry. They can be caught in rotat-
ing and moving parts. Avoid slippery oors or wear nonskid footwear. If you have
long hair, wear protective hair covering to contain it.
WORK AREA
Keep the work area clean. Keep the area well lit. Keep electrical cords, cables,
rags, rigging straps, and etc. clear of rotating equipment. Do not use power-cutting
tools in the presence of ammable liquids and gasses.
Keep visitors away. Do not let visitors or untrained personnel at or near operating
tools. Enforce eye protection requirements for all observers.
Do not over reach. Keep proper footing at all times.
4
TRI TOOL INC.
92-1500 : Rev. 140425
TOOL CARE
Maintain tools with care. Keep tools in good operating condition. Sharp tool bits
perform better and safer than dull tool bits. Well maintained tools function properly
when needed.
Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it
must be checked for damage. Run no-load tests and feed function checks. Do a
complete visual inspection.
Electric motors. Use only with proper AC voltage power sources and observe all
normal electric shock hazard procedures.
Do not abuse power and control cords. Pulling or running over cords and cables can
result in electrical shock hazards and malfunctions. Keep control and power cords
out of all cutting uids and water.
Hydraulic drives. Observe proper procedures for electrically driven power sources.
Avoid damage to hydraulic lines. Keep quick-disconnects clean. Grit contamination
causes malfunctions.
Air tools. Check the exhaust mufer. Broken or damaged mufers can restrict
air ow or cause excessive noise. Use air motors only with a ltered, lubricated
and regulated air supply. Dirty air, low-pressure air or over pressure air will cause
malfunctions, including delayed starting.
AREA EQUIPMENT
Secure work. Whenever possible use clamps, vises, chains and straps to secure
pipe.
Make sure the tool is secured; it is safer to have both hands free to operate the tool.
TOOL USE
Use the right tool and tool bit for the job. Do not use a tool, which is incorrect for the
job you are doing.
Keep the tool bits fully engaged in the tool bit holders. Loose bits are a safety
hazard.
Disconnect the power supply during setup and maintenance. Use all 'Stop' or 'Shut
off' features available when changing or adjusting tool bits, maintaining the tool, or
when the tool is not in use.
5
Model 214B BEVELMASTER®
92-1500 : Rev. 140425
Remove adjusting keys and wrenches before applying power to the equipment. De-
velop a habit of checking the tool before turning it on to make sure that all keys and
wrenches have been removed.
Do not force tools. Tools and tool bits function better and safer when used at the
feed and speed rate for which they were designed.
Do not reach into rotating equipment. Do not reach into the rotating head stock to
clear chips, to make adjustments, or to check surface nish. A machine designed to
cut steel will not stop for a hand or an arm.
Handle chips with care. Chips have very sharp edges and are hot. Do not try to pull
chips apart with your hands; they are very tough.
Avoid unintentional starts. Do not carry or handle tools with your hand on the
operating switches or levers. Do not lay the tool down in a manner that will start the
drive. Do not allow the tool to ip around or move when adjusting or changing tool
bits.
Store idle tools properly. Disconnect tools from the power source and store in a safe
place. Remove tool bits for safe handling of the tool.
6
TRI TOOL INC.
92-1500 : Rev. 140425
GENERAL DESCRIPTION
The Model 214B BEVELMASTER® is a portable ID mount machine tool for beveling,
facing and counterboring 4" (101.6 mm) through 14" (355.6 mm) pipe. The tool is
congured with an in-line feed knob and has the option for a pneumatic, electric
115V/230V heavy duty and/or hydraulic drive motor positioned in a right angle to the
lathe head.
The machining operations can be performed either separately or simultaneously.
The Model 214B BEVELMASTER® is available in the following congurations:
Model 214B BEVELMASTER Congurations
P/N Power
01-1141 Air
01-1977 Hydraulic
01-1978 Electric, 115V AC, H.D., 40 - 60 Hz
01-1979 Electric, 230V AC, H.D., 40 - 60 Hz
7
Model 214B BEVELMASTER®
92-1500 : Rev. 140425
SPECIFICATIONS
DESIGN AND OPERATING FEATURES
The lathe accepts its own torque through the mandrel.
The expanding mandrel provides fast, accurate self-centering and alignment.
The lathe, provided with a convenient handle, is lightweight and easily handled by
one operator.
Pipe weld end preparations that meet all existing conventional codes including the
more stringent nuclear codes may be machined using the Model 214B.
The various interchangeable jaw blocks, ramps and adapters will secure the Model
214B Pipe Beveler to pipe and tubing having an inside diameter ranging from 4”
(101.6 mm) through 14.08” (357.6 mm).
The expanding mandrel provides fast, accurate self-centering and alignment to the
pipe or tubing to be machined.
No additional restraining devices are required.
All 115V motors require a minimum of a 20-amp circuit.
The Tool is congured with an in-line feed knob and pneumatic drive motor at a right
angle to the lathe head.
8
TRI TOOL INC.
92-1500 : Rev. 140425
Model 214B with an Air Motor
ON/OFF
Safety Lever
21.25"
(539.8 mm)
Air Flow (Speed)
Control Valve
10.60"
(269.3 mm)
23.23"
(590.1 mm)
15.35"
(389.9 mm)
Rotating
DIA
MODEL 214B BEVELMASTER®WITH AIR MOTOR ATTACHED
Weight: 80 lbs (36.3 kg)
Clearances and Dimensions
Maximum Rotating Head DIA: 15.35" (389.9 mm)
Length (parallel to axis of pipe): 21.25" (539.8 mm)
Length Over Motor: 31.00" (787.4 mm)
Maximum Width: 10.60" (269.3 mm)
10.85"
(275.6 mm)
9
Model 214B BEVELMASTER®
92-1500 : Rev. 140425
Cutting Capacities
Basic Pipe Sizes
4" Pipe - Schedule 5 through 160
5" through 14" pipe - All schedules
Basic Tube Sizes
Up to 1.32" (33.4 mm) wall tubing with a maximum O.D. of 14.00"
(355.6 mm) and a minimum I.D. of 3.44" (87.4 mm) may be beveled
with standard mandrel.
Wall Thickness Capacity
Wall thickness of all standard pipe schedules 1.41" (35.7 mm)
maximum in the range listed. Tubing with greater wall thickness may
be handled provided the I.D. is greater than 3.44" (87.4 mm ) and the
O.D. is less than 14.00" (355.6 mm). Contact Tri Tool for heavier wall
procedures.
Counterboring Operations
The tool will counterbore pipe and tubing with an I.D. range of 3.44"
(87.4 mm) to 13.75" (330.2 mm).
Material Cutting Capability
Mild steels, chrome steels (Rc 35 max), stainless steel, copper-nickel alloys
and aluminum without limitations except size and wall thickness as specied.
Inconel and some other high temperature alloys may require special proce-
dures as a function of wall thickness and type of end preparation. Contact Tri
Tool’s Engineering Department for details.
Cutting Speeds
Maximum Head Speed: 20 rpm
Maximum Head H.P.: 10 rpm
Functional Head Range: 5 -20 rpm
10
TRI TOOL INC.
92-1500 : Rev. 140425
NOTE:
RPM @ 200 in/min (5080/min)
14.00" (355.6 mm)/5 rpm
4.00" (101.6 mm)/16 rpm
Speed Control
On/off safety lever valve and twist-type air ow control valve.
Feeds
Manual-Feed handle is in-line at the back of the machine.
Feed Rate: .083" (2.1 mm) per revolution of the feed handle.
Maximum Feed Travel: 2.00" (50.8 mm).
Mounting
Manually actuated draw rod expands mandrel ramps and jaw blocks.
Drive System
Gear Driven
Pneumatic Motor
Free Speed: 310 RPM
Maximum HP Speed:155 RPM
110V and 220V Electric Drive and Hydraulic Motor Drive are also available.
Power Requirements
Pneumatic motor requires 85 cfm (40 L/s) air supply at 90 psi (621 kPa) for
maximum horsepower delivery.
Air supply must have a lter/regulator/lubricator (FRL) system to protect the
warranty on the air motor.
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