Ultimaker EXTRUSION UPGRADE Manuale utente

INSTALLATION MANUAL

Original manual V0.1 2016

Ultimaker

EXTRUSION UPGRADE

DISCLAIMER

Please read and understand the contents of this installation manual. Failure to read the manual may lead to

personal injury, inferior results or damage to the Ultimaker. Always ensure that anyone who installs the

upgrade knows and understands the contents of the manual.

We can not control the conditions in which you install the upgrade. For this and other reasons, we do not assume

responsibility and expressly disclaim liability for loss, injuries, damage, or expense arising out of or in any way

connected with the assembly, handling, storage, use or disposal of the product.

The information in this document was obtained from sources which we believe are reliable. However, the information is

provided without any warranty, express or implied, regarding its correctness.

This language version of the manual is veriﬁed by the manufacturer (Original manual). No part of this publication, including pictures may be

reproduced and/or made public, whether by printing, photocopying, microﬁlm or by any other means whatsoever, without the prior written

permission of Ultimaker.

1. INTRODUCTION ..................................................................................................................................................................................... 5

Your upgrade kit 6

2. DISASSEMBLING AND ASSEMBLING ............................................................................................................................................ 8

The electronics - disassembling 9

Feeder and feeder motor 13

Build plate clamps 14

Print head 15

The electronics - assembling 17

3. ALIGNING THE AXLES ....................................................................................................................................................................... 19

4. COMPLETING THE UPGRADE ....................................................................................................................................................... 22

Updating ﬁrmware 23

Bed levelling 24

The ﬁnishing touch 26

TABLE OF CONTENTS

PREFACE

This is the installation manual for the Extrusion Upgrade of your Ultimaker.

The manual guides you through the steps to successfully install the upgrade of the feeder and print head.

Please read all information and follow the instructions and guidelines in this manual carefully. This ensures that possible

accidents and injuries will be prevented and that you will obtain great quality prints.

Every eort has been made to make this manual as accurate and complete as possible. The information is believed to

be correct but does not purport to be all inclusive and shall be used only as a guide. Should you discover any errors

or omissions, please bring this to our attention, so that we can make amendments. This will enable us to improve our

documentation and service to you.

INTRODUCTION

Your upgrade kit consists of several parts. This chapter describes the components

that are part of the upgrade kit.

YOUR UPGRADE KIT

1Pre-assembled print head

2Nozzle kit

3Short spool holder

4Print head shafts (X and Y)

5Hex wrench 2 mm

6Pre-assembled feeder

7Calibration card

8Build plate clamps (2x)

9Geared feeder mounting plate

10 M3 ring (2x)

11 M3 x 10 mm screw (6x)

12 “+” stickers

13 Print head alignment tool (2x)

14 Print head axis (dis)assemble tool (2x)

15 Feeder motor

16 Grease

Check if all these parts are included before continuing. If not, contact your local reseller.

Additional tools needed:

• Flat 1.5 mm screwdriver

• Socket wrench 5.5 mm or pliers for the lock nuts

12 11

DISASSEMBLING AND ASSEMBLING

To install your upgrade, you must ﬁrst disassemble the electronics, old feeder,

feeder motor, build plate clamps and print head. This chapter describes how to

disassemble and assemble the parts and how to reconnect the electronics.

THE ELECTRONICS

DISASSEMBLING

Ensure that the Ultimaker is switched o and disconnected from the power.

1. Remove the two screws (M3 x 8 mm) with which the cable cover in the back left corner is attached to the frame.

One screw is attached to the left side of the frame and the other one to the back side. Fig. 1 and 2.

Ensure that the build plate is at the bottom position.

2. Remove the cable cover. Fig. 3.

3. Raise the build plate gently by holding it with both hands at the sides as close as possible to the back of the

build plate. Fig. 4.

4. Place the Ultimaker on its right side as seen from the front.

5. Remove the two screws (M3 x 12 mm) and locknuts from the electronics cover and set them aside. Use a socket

wrench or pliers to hold the locknut, while unscrewing the screws from the inside. Fig. 5 and 6.

6. Remove the cover and place it aside. Fig. 7.

7. Remove the four screws (M3 x 25 mm) from the main board and set the screws and spacers aside.

Fig. 8 and 9.

8. Take the main board carefully.

Ensure that the wires are still connected when you hold the main board.

9. Remove the wires from the green terminal HEATER 1 by pressing the top of the terminal with the ﬂat screwdriver.

Fig. 11.

If you have an older model of the main board on your Ultimaker, you need to loosen the screws instead of

pressing to remove the wires. Fig. 12.

10. Disconnect the hot end fan from the middle of the board. Fig. 13.

11. Disconnect the feeder motor from E1 on the main board. Fig. 14.

13 14

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