Webasto BMID I Manuale utente

BMID I Installation Manual

Battery Management Tool

BMID I

Rev Feb 2023

These commodities, technology, or software were exported from the United States in accordance

with the Export Administration Regulations. Diversion contrary to US law prohibited.

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 2 of 12 Webasto Charging Systems, Inc.

PLEASE NOTE:

Webasto Charging Systems, Inc., the Webasto logo, PosiCharge™, and the PosiCharge logo are

trademarks of Webasto Charging Systems, Inc.

WEBASTO PROPRIETARY INFORMATION: This manual contains information that is confidential

and proprietary to Webasto Charging Systems, Inc. (“Webasto”), constitutes “Confidential

Information,” and is subject to Non-Disclosure Agreements. The intended users of this manual are

service technicians certified by Webasto's installation network. This manual shall not be disclosed

in whole or in part to any other party without Webasto’s prior written permission. Each recipient's

acceptance of this manual and use of the information contained herein shall be deemed to be an

acceptance of this non-disclosure obligation.

This BMID Installation Manual includes the latest information available at the time of printing.

Webasto Charging Systems, Inc. reserves the right to make changes to this product without further

notice. Changes or modifications to this product by other than an authorized service provider could

void the product warranty.

be duplicated, used or disclosed without prior written permission from Webasto Charging

Systems, Inc.

FCC Information

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two

conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause

undesired operation.

This product has been designed to protect against Radio Frequency Interference (RFI). However,

there are some instances where high powered radio signals or nearby RF producing equipment

(i.e. digital phones, RF communications equipment, etc.) could affect operation.

If interference to your charge station is suspected, Webasto recommends the following steps be

taken prior to contacting customer support for assistance.

1. Relocate nearby electrical appliances or equipment during charging.

2. Turn off nearby electrical appliances of equipment during charging.

WARNING

Changes or modifications to this product by other than an

authorized service provider could void FCC compliance.

Save These Instructions

This document is your guide to installation and use of the PosiCharge BMID products.

The installation examples shown are for batteries in material handling and tug/tow vehicles.

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 3 of 12 Webasto Charging Systems, Inc.

CONTENTS

1 BMID INSTALLATION...................................................................................................... 4

2 INSTALLATION PROCEDURE ........................................................................................ 5

2.1 Flooded Batteries ............................................................................................................. 5

2.2 Sealed Batteries ............................................................................................................... 5

2.3 Welded Battery Terminal Posts ........................................................................................ 6

2.4 Bolted Battery Terminal Posts .......................................................................................... 6

3 BMID INITIALIZATION ..................................................................................................... 9

3.1 BMID Initialization Procedure ........................................................................................... 9

4 COMMUNICATION WIRING.......................................................................................... 11

4.1 Single Anderson Euro Connector Communication Wiring, Battery Side........................ 11

4.2 Single Schaltbau Euro Connector Communication Wiring, Battery Side ........................ 11

4.3 Dual SBX Connector Communicating Wiring, Charger and Battery Side ....................... 12

4.4 Dual Anderson Euro Connector Communication Wiring, Battery Side …………………..12

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 4 of 12 Webasto Charging Systems, Inc.

1 BMID Installation

This manual describes the installation of the Battery Monitor and ID module (BMID) on

a battery compatible with a Webasto PosiCharge charger. The BMID is located on the

forklift battery pack to monitor the condition of the pack and to communicate the type of

battery to the charger.

CAUTION An improperly installed BMID may cause the charger to

charge incorrectly, and may void your battery warranty.

DANGER Electric shock hazard. Only trained personnel should

install or maintain this equipment.

BMID Installation Kits

Part

Number Description

26131 KIT, UNIVERSAL INSTALL, BATTERY MONITOR, BASIC

26132 KIT, UNIVERSAL INSTALL, BATTERY MONITOR, ANDERSON

26133 KIT, UNIVERSAL INSTALL, BATTERY MONITOR, SCHALTBAU

26134 KIT, UNIVERSAL INSTALL, BATTERY MONITOR, SEALED BATTERY

26135 KIT, UNIVERSAL INSTALL, BATTERY MONITOR, DUAL SBX

26136 KIT, UNIVERSAL INSTALL, BATTERY MONITOR, GSE BURTON

26509 KIT, UNIVERSAL INSTALL, BATTERY MONITOR, ANDERSON COMM &

TEMP SENSOR

Please contact an authorized PosiCharge sales representative for kit details.

CAUTION

BMIDs are installed on electrically live battery packs.

Use insulated tools and DO NOT touch bare terminals of

the batter

with

our hands.

DANGER

Hydrogen gas may be present in battery compartments.

Be sure to work on equipment only in a well ventilated

environment.

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 5 of 12 Webasto Charging Systems, Inc.

2 Installation Procedure

First select one of the center cells in the pack as an installation location (typically the hottest

cell). Secure the BMID to a nearby intercell connect with the provided polypropylene cable

ties and foam tape.

2.1 Flooded Batteries

Select one of the battery cells near the BMID where the temperature sensor will be installed.

This cell should be in the center of the pack so that it will read the warmest temperature.

Carefully drill a 0.5-inch hole in the center of the case of the cell. Insert the submersion type

temperature probe through the case and submerge it into the electrolyte.

Figure 1 – Temperature Sensor Installation

WARNING

Use only the submersion-type temperature probe with

flooded batteries. Do not use the non-submersion type,

black plastic temperature sensor, as it is not designed

for liquid electrolyte cells.

2.2 Sealed Batteries

Select one of the battery cells near the BMID where the temperature sensor will be attached.

It is very important to read the actual temperature of the battery. Using the non-submersible

black plastic temperature sensor, slide the probe between two cells. This is the preferred

method. If it does not fit between the cells, it can be placed under the battery post.

CAUTION

The temperature probe is fragile. Take extra care not

to damage it during installation. Also, select a location

it will not be damaged during normal operation or

maintenance.

Route the voltage sensing lines to the positive (red wire) and the negative (black wire)

terminals of the battery.

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 6 of 12 Webasto Charging Systems, Inc.

2.3 Welded Battery Terminal Posts

Remove the plastic covers from the terminals. Install knurled brass inserts (Part # 06602) into

the pack’s positive and negative lead terminals of the battery pack – it must be the same

posts which the main positive and main negative power cables attach to the pack. Drill a

0.188-inch diameter hole in the center of the lead post, between 0.290 to 0.353 inch deep

(drill bit supplied in assembly kit). Press the knurled brass insert into the hole. Use the #6

screw, flat washer, and lock washer to attach the BMID voltage wires to the knurled insert.

Apply a small amount of terminal protective grease to completely encapsulate the screw and

ring lug of both the + red and –black terminals. Replace the plastic terminal covers.

Figure 2 – Knurled Brass Insert Installation

2.4 Bolted Battery Terminal Posts

Use the same procedure as above except install the brass insert in the center of the terminal

bolt head. After applying the grease, snap the caps onto the bolt head to insulate the

connection.

Figure 3 – Bolted Battery Installation

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 7 of 12 Webasto Charging Systems, Inc.

Neatly bundle any excess wire length and fasten it securely to the battery using

polypropylene cable ties. Confirm all the wires are routed to prevent chafing or snagging

during normal operation and maintenance. Then secure all of the BMID communication lines

to intercell connects along their path with the provided cable ties. Use polypropylene cable

ties only – nylon cable ties are vulnerable to sulfuric acid attack. Figure 4 shows a typical

installation of the BMID in a single connector pack. Figure 5 shows a typical installation of the

BMID in a double connector pack.

Connect the BMID data line receptacle to the mating plug on battery patch cable.

(Figure 4 & Figure 5)

4/0 Battery Cable

Euro Connector, Female

SB350 Connectors

4/0 Battery Cable

BMID Data Connector

4/0 Battery Cable

Battery Patch Cable, sized to fit vehicle

Voltage sense

wire, red, "+"

Voltage sense

wire, black, "-"

BMID Data and

Direction Wires

BMID,

secured to pack Temp. Sensor

Figure 4 - Typical BMID Installation on a Single Connector Battery Pack

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 8 of 12 Webasto Charging Systems, Inc.

Figure 5 - Typical BMID Installation on a Dual SBX Battery Pack

SBX Connector, Yellow

SBX Connector, Blue

SB Connectors Data wire connector (4 wire)

Temperature Sensor

Battery Patch Cable Assemblies

See document #09441-76

Battery Modification Instructions

BMID Data/

Direction/Pilot Wires

BMID - Secured to Pack

Voltage Sense Wire "-"

Voltage Sense Wire "+"

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 9 of 12 Webasto Charging Systems, Inc.

3 BMID Initialization

NOTE: When using BMID Is with Procore chargers, skip the initialization step.

Before a battery can be charged, the BMID must be initialized and the battery

parameters written to the BMID. This is done the first time the battery is connected to a

PosiCharge fast charger. At a minimum, the following parameters must be entered:

1. Battery ID

2. Battery type - Choose from a list of batteries by manufacturer

3. Number of cells

4. Battery capacity in AHrs

5. Vehicle ID is optional.

Equalization is scheduled for Sundays by default. Enter the EQ start and end days and

times if another scheduled is required.

Use the default settings for the other parameters unless instructed otherwise by

PosiCharge.

3.1 BMID Initialization Procedure

WARNING: This procedure deletes all warranty data and should ONLY be performed

on new BMIDs when they are first placed into service.

1. Press the Select button until BMID Configuration is displayed,

then press the Enter button.

2. The Enter Key Code will be displayed – enter the initial key code

by pressing the Enter and Down Arrow buttons until Key Code

Accepted is displayed on the screen, followed by Initialize BMID.

3. Press the Select button until Initialize Date is displayed.

4. Enter the secondary key code (Up Arrow and Down Arrow for

10 seconds). There will be no indication that the key code has

been accepted.

5. Press the Select button until Initialize BMID is displayed, the

press the Enter button.

BMID I Installation Manual

IMPORTANT INFORMATION – SAVE THESE INSTRUCTIONS

5912853 A01 10 of 12 Webasto Charging Systems, Inc.

6. Erase all BMID data? is displayed with Cancel flashing – press

the Up Arrow or Down Arrow button to change Cancel to OK.

Then press the Enter button.

7. Initializing BMID – please wait… is displayed followed by BMID

Initialization OK and Battery ID.

8. The default Battery ID type is 8 alphanumeric characters. Some

older PosiCharge software does not support alphanumeric and

requires a 5-digit numeric Battery ID. If a 5-Digit Numeric ID is

required, press the Select button until the Battery ID Type is

displayed, then press Enter, and use Up Arrow or Down Arrow

keys to toggle between Alphanumeric Batt ID and 5-Digit

Numeric. Then press Enter to accept.

9. Press the Enter button and input the Battery ID.

NOTE: If the Charger did not accept the secondary key code,

pressing the Enter button at the Battery ID screen will cause

Access Denied to display. Return to the Initialize Date screen,

enter the secondary key code again, and proceed with step 5

above.

10. Enter the remaining BMID parameters.

NOTE: The BMID S/N is not editable. The Initialize Date

parameter is automatically set to the date configured in the

charger and is not editable.

Indice

Manuali Utensili popolari di altre marche

Martor

Martor SECUNORM 175 Manuale utente

ERKCO

ERKCO 1000 Manuale utente

jbc

jbc N4473 Manuale utente

FEINMETALL

FEINMETALL FZWZ-SET-001 Manuale utente

Worx Professional

Worx Professional Sonicrafter WU676 Manuale utente

Gage Bilt

Gage Bilt GB713SH Manuale utente

Hilti

Hilti DX 9-ENP Manuale utente

norbar

norbar NORTRONIC 34399 Manuale utente

BGS technic

BGS technic 8578 Manuale utente

Makita

Makita DHR241 Manuale utente

Motor Guard

Motor Guard JMB-1250 Manuale utente

Power Adhesives

Power Adhesives 805-12 Manuale utente

Clemco

Clemco 24189 Manuale utente

VVG

VVG VNG 903 Series Manuale utente

Hilti

Hilti FX 3-A Manuale utente

Grizzly

Grizzly H6472 Manuale utente

axing

axing BWZ 5-02 Manuale utente

Dh-Robotics

Dh-Robotics RGI-100 Come usare