YASKAWA JOHB-SMP3 Manuale utente

MANUAL NO. SIEP C730600 0IA

YASKAWA AC Drive Option

Modbus TCP/IP

Technical Manual

Model JOHB-SMP3

To correctly use the product, read this manual thoroughly and keep it for easy

reference, inspection, and maintenance.

Make sure that the end user receives this manual.

This Page Intentionally Blank

2YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual

YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual 3

Table of Contents

1. Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Registered Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Compatible Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Install the Option on a GA500 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4. Option Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Option PCB Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Communication Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Option LED States. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5. Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Settings for the DIP Switch S1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Procedures to Install and Wire Options on a Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Procedure C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Procedure D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Communication Cable Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Option Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Communication Topology Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6. Related Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7. Modbus TCP/IP Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Modbus TCP/IP Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Supported Modbus TCP/IP Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Drive Modbus TCP/IP Option Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

High Speed Access Drive Modbus TCP/IP Option Registers . . . . . . . . . . . . . . . . . . . . . . 24

Types of Enter Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Enter Command Function Differences Depending on the Setting of H5-11 . . . . . . . . . . . 28

Message Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual

Modbus TCP/IP Option Function Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Modbus TCP/IP Exception Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Control Connection Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8. Web Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Home Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Modbus-TCP Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Network Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Chart Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Email Alerts Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Parameter Access Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Settings Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Drive-Side Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Minor Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

bUS Fault Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

bUS Fault Auto-Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

bUS Fault Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Option Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Option Fault Monitors U6-98 and U6-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Self RAM Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

10. European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

EMC Directive Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Option Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

11. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

12. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Disposal Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

WEEE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

1 Preface and Safety

YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual 5

1 Preface and Safety

YASKAWA Electric supplies component parts for use in a wide variety of industrial applications. The selection

and application of YASKAWA products remain the responsibility of the equipment designer or end user.

YASKAWA accepts no responsibility for the way its products are incorporated into the final system design. Under

no circumstances should any YASKAWA product be incorporated into any product or design as the exclusive or

sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely

under all circumstances. All products designed to incorporate a component part manufactured by YASKAWA

must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that

part. Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an

express warranty only as to the quality of its products in conforming to standards and specifications published in

the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no

liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

◆Applicable Documentation

Document Description

JOHB-SMP3

Multi-Protocol EtherNet

Quick Setup Procedure

Manual No.: TOBP C730600 0H

Read this manual first.

The manual provides information about wiring, settings, functions, and troubleshooting. The manual is packaged together with the

product.

YASKAWA AC Drive Option

Modbus TCP/IP

Technical Manual

Manual No.: SIEP C730600 0I

(This book)

The technical manual contains detailed information about the option.

Access the following sites to obtain the technical manual:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

YASKAWA AC Drive

Manuals

Refer to the drive manual to connect with the option.

Drive manuals contain basic installation and wiring information in addition to detailed parameter setting, fault diagnostic, and

maintenance information.

The manuals also include important information about parameter settings and tuning the drive.

The Quick Start Guides are packaged with the drive.

The most recent versions of these manuals are available for download on our documentation websites:

U.S.: http://www.yaskawa.com

Europe: http://www.yaskawa.eu.com

Japan: http://www.e-mechatronics.com

Other areas: Check the back cover of these manuals.

For questions, contact Yaskawa or a Yaskawa representative.

◆Glossary

Terms Definition

Option YASKAWA AC Drive Option JOHB-SMP3 with DIP Switches Set for Modbus TCP/IP

Keypad •HOA Operator

•LCD Operator

•LED Operator

•HOA Keypad

•LCD Keypad

•LED Keypad

Hex. (Example: 900 (Hex.)) Identifies a unit for hexadecimal number format.

◆Registered Trademarks

•Modbus TCP/IP is a trademark of Modbus-IDA.

•All trademarks are the property of their respective owners.

◆Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. The option must be

installed according to this manual and local codes.

2 Overview

6YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages

could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER This signal word identifies a hazard that will cause serious injury or death if you do not prevent it.

WARNING This signal word identifies a hazard that can cause death or serious injuries if you do not prevent it.

CAUTION Identifies a hazardous situation, which, if not avoided, can cause minor or moderate injury.

NOTICE This signal word identifies a property damage message that is not related to personal injury.

■Section Safety

General Precautions

•The diagrams in this section may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any

devices. The option should be used according to the instructions described in this manual.

•The diagrams in this manual are provided as examples only and may not pertain to all products covered by this manual.

•The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the

manual.

•Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front cover to order new copies of the manual.

DANGER Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will

cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment.

WARNING Electrical Shock Hazard. Do not modify the drive or option circuitry. Failure to obey can cause serious injury or

death, or cause damage to the drive or option and will void warranty. Yaskawa is not responsible for modifications of the product

made by the user.

NOTICE Damage to Equipment. Do not use steam or other disinfectants to fumigate wood for packaging the drive. Use

alternative methods, for example heat treatment, before you package the components. Gas from wood packaging fumigated

with halogen disinfectants, for example fluorine, chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage

to the drive.

2 Overview

This option provides a communications connection between the drive and a Modbus TCP/IP network. The option

connects the drive to a Modbus TCP/IP network and facilitates the exchange of data.

Modbus TCP/IP is a communications link to connect industrial devices (such as smart motor controllers, operator

interfaces, and variable frequency drives) as well as control devices (such as programmable controllers and

computers) to a network.

Modbus TCP/IP is an open network standard.

Install the option on a drive to perform the following functions from a Modbus TCP/IP master device:

•Operate the drive

•Monitor the drive operation status

•Change drive parameter settings

◆Compatible Products

You can use the option with these products:

Table 2.1 Compatible Products

Product Series Model(s) Software Version *1

A1000

CIMR-Ax2Axxxx

≥ 1020

CIMR-Ax4A0002 - 4A0675

CIMR-Ax4A0930, 4A1200 ≥ 3015

CIMR-Ax5Axxxx ≥ 5040

≥ 1017

D1000

CIMR-Dx2A0005 - 4A0370 ≥ 2006

CIMR-Dx4A0630 ≥ 3014

R1000 CIMR-Rx2A03P5 - 4A0300 ≥ 2102

U1000

CIMR-UxxAxxxx

≥ 1015

CIMR-UxxExxxx

CIMR-UxxPxxxx

2 Overview

YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual 7

Product Series Model(s) Software Version *1

CIMR-UxxWxxxx

Z1000 CIMR-ZxxAxxxx ≥ 1016

Z1000U

CIMR-ZxxUxxxx

≥ 6113

CIMR-ZxxExxxx

CIMR-ZxxPxxxx

CIMR-ZxxWxxxx

CR700 CIPR-CR70xxxxx ≥ 1012

GA500 CIPR-GA50xxxxx ≥ 1010

GA700 CIPR-GA70xxxxx ≥ 1010

GA800 CIPR-GA80xxxxx ≥ 9010

HV600 CIPR-HV60xxxxx ≥ 1011

*1 Refer to “PRG”on the drive nameplate for the software version number.

Note:

•Refer to the option package labeling in the field designated “PRG (four digit number)”to identify the option software version.

•For Yaskawa customers in the North or South America regions:

If your product is not listed in Table 2.1, refer to the web page below to confirm this manual is correct for your product. The web page

provides a list of option manuals by product, and a direct link to download a PDF of the manual.

Scan QR code Or refer to:

http://www.yaskawa.com/optionlookup

◆Install the Option on a GA500 Drive

An option card mounting kit is necessary to install the option on a GA500 drive. The option card mounting kit

model is: JOHB-GA50. This kit is sold separately.

Refer to the option card mounting kit manual for more information about installation.

A - Option card mounting kit components (sold

separately)

B - Option

C - Drive front cover

Figure 2.1 Option Card Mounting Kit (JOHB-GA50)

3 Receiving

8YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual

3 Receiving

After you receive the option package:

•Make sure that there is no damage to the option and no parts are missing.

The Yaskawa warranty does not include damage from shipping. If there is damage to the option or other parts,

contact the shipping company immediately.

NOTICE Damage to Equipment. Do not use damaged parts to connect the drive and the option. Failure to comply

could damage the drive and option.

•Make sure that the model number on the option nameplate and the model number on the purchase order are the

same. Refer to Figure 4.1 for more information.

•Contact the distributor where you purchased the option or contact Yaskawa or a Yaskawa representative about

any problems with the option.

◆Option Package Contents

Table 3.1 Contents of Package

Option Contents Quantity

Option 1

Ground Wire *1 1

Screws (M3) 3 *2

LED Labels *3

1000-Series, Z1000U 1

GA500, GA700, GA800, CR700 1

Z1000, HV600 *4 1

Quick Setup Procedure 1

*1 GA500, GA700, GA800, and CR700 drives do not use the ground wire.

*2 GA700, GA800, CR700, and HV600 drives use two screws only.

*3 LED labels are located on this label sheet.

Figure 3.1 LED Label Sheet

*4 The LED label has transparent background and white letters. Please make sure that you use the correct label for Z1000 or HV600.

4 Option Components

YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual 9

◆Installation Tools

You can use these tools to install the option to the drive:

•A Phillips screwdriver or slotted screwdriver *1.

•Non-conductive tweezers or a tool with a tip width of approximately 0.5 mm (0.02 in) to set DIP switch S1.

•A pair of diagonal cutting pliers.

•A small file or medium-grit sandpaper.

*1 Phillips screw sizes are different for different drive capacities. Prepare different screwdrivers for different

screw sizes.

4 Option Components

◆Option PCB Components

A - Connector (CN5)

B - Installation hole

C - LED (NS) *1

D - LED (MS) *1

E - Ground terminal (FE) and installation hole *2

F - Port 2 LED (10/100) *1

G - Option modular connector CN1B (Port 2) (RJ45)

H - DIP switch S1

I - Port 2 LED (LINK/ACT) *1

J - Port 1 LED (10/100) *1

K - Option modular connector CN1A (Port 1) (RJ45)

L - Port 1 LED (LINK/ACT) *1

Figure 4.1 Option PCB Components

*1 Refer to Option LED States on page 10 for more information about the LEDs.

*2 Connect the included ground wire during installation. The ground wire is not necessary for installation on GA700, GA800, and

CR700 drives. For GA500 drives, connect the included ground wire to the separately-sold communication option case (model:

JOHB-GA50).

◆Communication Connector

Option connections CN1A (Port 1) and CN1B (Port 2) are connection points for customer-supplied Modbus TCP/

IP network communication cables. These ports accept customer-supplied male 8-way Ethernet modular RJ45

connectors.

Table 4.1 Male 8-way Ethernet Modular Connector (Customer-Supplied)

Male 8-way Ethernet Modular Connector Pin Description

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2) Transmit data (TXD) -

3 (Pair 3) Receive data (RXD) +

4 (Pair 1) Not used

5 (Pair 1) Not used

6 (Pair 3) Receive data (RXD) -

7 (Pair 4) Not used

8 (Pair 4) Not used

5 Installation Procedure

10 YASKAWA SIEP C730600 0IA Modbus TCP/IP Technical Manual

◆Option LED States

A - 1000-Series, Z1000U

B - GA500, GA700, GA800, CR700

C - Z1000, HV600 *1

Figure 4.2 Option LED Labels

*1 LED label has transparent background and white letters. Please make sure that you use the correct label for Z1000 or HV600.

Wait 2 seconds minimum for the power-up diagnostic process to complete before you verify the LED states. Table

4.2 shows the operating status of the option LEDs after the power-up diagnostic LED sequence is complete.

Table 4.2 Option LED States

LED Name

Indication

Operating State Description

Color State

(Module Status)

- OFF Power supply off There is no power to the drive.

Green ON Option operating The option is operating normally.

Green Flashing Option initializing The option is configuring an IP address.

Red ON Fatal error occurred The option detected a fatal (unrecoverable) error.

Red Flashing Non-fatal error occurred The option detected a non-fatal (recoverable) error.

(Network Status)

- OFF Power supply OFF or Offline -

Green ON Online communications established The option is online and has established connections.

Green Flashing Control connection active The option is online and has an established and active control

connection.

Red ON Communications error (fatal) The option detected a duplicate IP address.

10/100 *1

- OFF 10 Mbps is established

Green ON 100 Mbps is established

LINK/ACT *1

- OFF Link is not established

Green ON Link is established

Green Flashing Link is established and there is network

activity

*1 To verify LED states, you must remove the drive front cover. Do not touch the drive main circuit terminal or circuit boards when you

remove the drive front cover.

5 Installation Procedure

◆Section Safety

DANGER Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized drive. Before

servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum. The internal

capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus voltage

decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is safe. If

you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

WARNING Electrical Shock Hazard. Do not operate the drive when covers are missing. Replace covers and shields

before you operate the drive. Use the drive only as specified by the instructions. Some figures in this section include drives

without covers or safety shields to more clearly show the inside of the drive. If covers or safety shields are missing from the

drive, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Only let approved personnel install, wire, maintain, examine, replace parts, and

repair the drive. If personnel are not approved, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Do not remove covers or touch circuit boards while the drive is energized. If you

touch the internal components of an energized drive, it can cause serious injury or death.

WARNING Electrical Shock Hazard. Do not use damaged wires, put too much force on the wiring, or cause damage to

the wire insulation. Damaged wires can cause serious injury or death.

Altri manuali per JOHB-SMP3

Indice

Altri manuali YASKAWA Azionamento CC

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