Clarke SBR305 Manuale di istruzioni
OPERATION & MAINTENANCE
INSTRUCTIONS
LS0620 - ISS 3
3 IN1 SHEET METAL MACHINE
MODEL NO: SBR305
PART NO: 6560000
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INTRODUCTION
Thank you for purchasing this CLARKE 3 in1 Sheet Metal Machine.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
FEATURES
• Shear Table Front Guide
• Shear & Brake Adjustable Rear Stop
• Hardened Steel Brake Fingers
• Precision Ground Hardened Steel Shear Blade
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SAFETY INSTRUCTIONS FOR MACHINERY
1. READ THE ENTIRE MANUAL BEFORE USE. Machinery presents serious injury
hazards to untrained users.
2. ALWAYS USE APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY.
Everyday eyeglasses are NOT safety glasses.
3. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY.
Machinery noise can cause permanent hearing loss.
4. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties,
rings, or jewellery that can catch in moving parts. Wear protective hair
covering to contain long hair and wear non-slip footwear.
5. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert at all times when in use.
6. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE
MACHINERY. Make sure operation instructions are safe and understood.
7. KEEP CHILDREN AND VISITORS AWAY from the work area.
8. MAKE WORKSHOP CHILDPROOF. Use padlocks, master switches, and
remove start switch keys.
9. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in
damp, wet locations, or where any flammable or noxious fumes may exist.
10. KEEP WORK AREA CLEAN AND WELL LIGHTED. Clutter and dark shadows
may cause accidents.
11. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best
and safest performance.
12. MAKE SURE GUARDS ARE IN PLACE AND WORK BEFORE USING MACHINERY.
13. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turning machinery ON.
14. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for
binding or misaligned parts, broken parts, loose bolts, and any other
conditions that may impair machine operation. Repair or replace
damaged parts before operation
15. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for
recommended accessories. Improper accessories increase risk of injury.
16. DO NOT FORCE MACHINERY. Work at the speed for which the machine or
accessory was designed.
17. DO NOT OVER REACH. Maintain stability and balance at all times.
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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
ADDITIONAL SAFETY INSTRUCTIONS FOR 3-IN-1
SHEET METAL MACHINES
1. OVERLOADING. Attempting to overload this machine beyond the
capacities specified in the “Specifications” on page 35 could cause
personal injury or property damage. DO NOT extend the hand crank to
apply additional force.
2. USAGE. To avoid injury or property damage, always use the machine for its
intended purposes, DO NOT modify the machine in any way.
3. METAL EDGES. Sharp metal edges can cut your fingers. ALWAYS chamfer
and de-burr sharp sheet metal edges before bending and after cutting the
workpiece.
4. PINCHING. This machine represents severe pinching and amputation
hazards. ALWAYS keep hands away from the rollers, brake fingers, clamping
bar, and shearing blades when operating.
5. PERSONAL PROTECTION. To avoid personal injury, ALWAYS wear heavy
leather gloves, eye protection, and leather boots with extra toe protection
when using this machine.
6. BODY POSITION. To avoid injury due to slipping or falling, ALWAYS maintain
secure footing and a comfortable body position when using this machine.
7. GOOD WORKING CONDITION. To reduce the risk of personal injury, ALWAYS
inspect the working parts of this machine for cracks, burrs, loose fasteners,
or any other damage and resolve any issue before beginning operation.
8. WORKBENCH MOUNTING. Personal injury could occur if this machine should
unexpectedly move during operation. ALWAYS make sure the machine is
securely mounted to a stable workbench or stand that can support the
weight and pressures of the operation.
9. ENTANGLEMENT HAZARDS. The moving parts of this machine represent
entanglement hazards. DO NOT wear jewelry, or loose clothing, and tie
back long hair when using this machine.
10. SHEARING BLADES/BRAKE FINGERS. If not properly aligned, the shearing
blades or brake fingers can cause machine parts or the workpiece to
break up and fly towards the operator. ALWAYS keep these parts properly
adjusted and in good working condition..
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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
WARNING LABELS
Read this manual before use.
Wear eye protection when using the machine.
Keep fingers clear of break, dies, rollers and blade.
WARNING: LIKE ALL MACHINERY THERE IS POTENTIAL DANGER WHEN
OPERATING THIS MACHINE. ACCIDENTS ARE FREQUENTLY CAUSED BY
LACK OF FAMILIARITY OR FAILURE TO PAY ATTENTION. USE THIS MACHINE
WITH RESPECT AND CAUTION TO DECREASE THE RISK OF OPERATOR
INJURY. IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED OR
IGNORED, SERIOUS PERSONAL INJURY MAY OCCUR.-
CAUTION: NO LIST OF SAFETY GUIDELINES CAN BE COMPLETE. EVERY
WORKSHOP ENVIRONMENT IS DIFFERENT. ALWAYS CONSIDER SAFETY
FIRST, AS IT APPLIES TO YOUR INDIVIDUAL WORKING CONDITIONS. USE
THIS AND OTHER MACHINERY WITH CAUTION AND RESPECT. FAILURE TO
DO SO COULD RESULT IN SERIOUS PERSONAL INJURY, DAMAGE TO
EQUIPMENT, OR POOR WORK RESULTS.
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PARTS IDENTIFICATION
Fig. 1
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SETUP
UNPACKING
Remove the packaging materials from around your machine and make sure
that you have the following items. If you discover the machine is damaged in
any way, please contact your Clarke dealer.
CLEAN UP
The unpainted surfaces are coated with a waxy oil to prevent corrosion during
shipment. Remove this protective coating with a solvent cleaner or degreaser.
For thorough cleaning, some parts must be removed.
For optimum performance, clean all moving parts or sliding contact surfaces.
Avoid chlorine-based solvents, such as acetone or brake parts cleaner that
may damage painted surfaces.
Always follow the manufacturer's instructions when using cleaning products.
A. Sheet Metal Machine 1
B. Shear & Brake Rear Work Stop 1
C. Hand Crank 1
D. Crank Handle Lock Knobs 2
E. Hex Wrenches 5, 6mm 1 Each
WARNING: PETROL BASED PRODUCTS HAVE LOW FLASHPOINTS AND CAN
EXPLODE OR CAUSE FIRE IF USED TO CLEAN MACHINERY. DO NOT USE
THESE PRODUCTS TO CLEAN THE MACHINERY.
CAUTION: MANY CLEANING SOLVENTS ARE TOXIC IF INHALED. MINIMIZE
YOUR RISK BY ONLY USING THESE PRODUCTS IN A WELL VENTILATED
AREA.
Fig. 2 Fig. 3
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SITE CONSIDERATIONS
FLOOR LOAD
Refer to the Specifications for the weight and footprint specifications of your
machine. Some workbenches or stands may require additional reinforcement
to support the machine, workpiece, and the forces applied during operation.
PLACEMENT LOCATION
Consider existing and anticipated
needs, size of material to be
processed through each machine,
and space for auxiliary stands, work
tables or other machinery when
establishing a location for your new
machine. See Figure 4 for the
minimum working clearances.
MOUNTING
The base of this machine has holes
that allow it to be mounted to a
workbench. For a safe and smooth
operation of this machine, it MUST be
securely mounted to an appropriate
workbench or stand.
The strongest mounting option is a
“Through Mount” (Figure 5) where
holes are drilled all the way through
the workbench, and hex bolts,
washers, and hex nuts are used to
secure the machine to the
workbench.
Another option for mounting is a
“Direct Mount” (Figure 6) where the
machine is simply secured to the
workbench with a lag screw.
CAUTION: DUE TO THE CONSIDERABLE FORCES EXERTED ON THIS
MACHINE WHEN IN OPERATION, YOU MUST SECURELY MOUNT IT TO A
STABLE AND STURDY WORKBENCH OR STAND. OTHERWISE, THE MACHINE
COULD TIP OR FALL AND RESULT IN PERSONAL INJURY OR PROPERTY
DAMAGE.
Fig. 4
Fig. 5
Fig. 6
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Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
ASSEMBLY
In addition to the assembly procedures below, some disassembly is required to
remove storage grease and re-lubricate the cleaned parts.
TO ASSEMBLE YOUR MACHINE:
1. Remove one of the cap screws on
the hand crank hub, rotate the
end cap out of the way, then
insert the hand crank into the slot
(see Figure 7).
NOTE: It is your preference which
side of the machine you
install the hand crank.
2. Re-install the cap screw removed
in Step 1, then thread and tighten
a lock knob into the center hole of the end cap to secure the hand crank
in place.
Tip: When needed, extend one end of the hand crank from the hub for
greater leverage.
3. Thread the rods into either the
upper or lower mounting holes, as
shown in Figure 8. Only hand-
tighten the rods.
NOTE: Install the rods in the upper
mounting holes to use the
work stop with the brake or in
the lower holes to use it with
the shear.
4. Remove the hex nuts from the
ends of the rods, slide the stop bar
onto the rods and position it for
your operation, then tighten the
lock knobs to secure it, as shown
in Figure 9.
5. Re-install the hex nuts.
6.
Fig. 7
Fig. 8
Fig. 9
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CLEANING THE MACHINE FINGERS:
1. Loosen the two hex bolts securing
the finger receiver/upper shear
blade to the frame (see Figure
10).
2. Move the table back until the
upper shear blade can pass
down behind the table blade by
loosening the two cap screws
securing the shear table to the
frame and rotating the table
adjustment screws
counterclockwise (see Figure 47).
NOTE: Operational adjustment of
the shearing blades is
covered in the “Shearing
Blade Gap Adjustment” on page 26
3. Make sure the finger receiver and upper shear blade move up and down
smoothly, retighten the hex bolts just until they are snug, then back them
off approximately ¼ turn
4. Use the hand crank to position the
brake finger receiver close to the
brake fingers, as shown in Figure
12.
5. Loosen the gib cap screws to
release the fingers, then remove
the fingers from the side of the
finger receiver, as shown in Figure
12.
6. Use a cloth and degreaser to
remove the storage grease from the fingers, gib, and receiver. Thoroughly
dry the parts, then apply a thin coat of an anti-rust lubricant to all the parts.
Fig. 10
Fig. 11
Fig. 12
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