IPEX CABLINE-VS II PLUG Manuale utente

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PEX Inc. QKE

DFFDE09

04 REV.8

CABLINE®-VS II PLUG

Part No. 20846

Assembly Manual

1 S19446 July/22/’19 M.Nakamura T.Masunaga H.Ikari

0 S17557 Aug./02/’17 K.Baba T.Kurachi Y.Shimada

Rev. ECN Date Prepared by Checked by Approved by

CABLINE

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1.Purpose：

This manual is to explain the soldering method / process of the CABLINE-VS II PLUG with cable, and assembly of

LOCK BAR ASS’Y, SHELL A.

2.Applicable connector：

Name: CABLINE-VS II PLUG

Parts No.:

Set P/N CABLE ASS’Y 20846-030T-01

Discrete P/N

HOUSING ASS’Y 20847-030T-01

LOCK BAR ASS’Y 20848-030T-01

SHELL A 3427-0301

3.Fixtures：

3.1 Components and Instruments used in the condition confirmation

・Pulse heater

・Heater chip

30P

Thickness 0.5

Width 15.0

Unit: mm

・Recommended solder bar

Resin-free solder made by Uchihashi Estec Co., Ltd. was used.

Positions 30P

Solder size

AWG#32～#38 φ0.14

AWG#40～#44 φ0.1

Length 15.0mm Ref.

Unit: mm

Name P/N Manufacturer

Reflow head NA-66 Nippon Avionics Co., Ltd.

Pulse heat power supply TCW-215 Nippon Avionics Co., Ltd.

-0.05

-0.03

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4. Recommended pulse heat condition

MICRO-COAX

①Idle temp. 150℃

②1st heat temp. 220℃

③ 〃 rise time 0.5sec.

④ 〃 holding time 3.0sec.

⑤2nd heat temp. 300～320℃

⑥ 〃 rise time 0.5sec.

⑦ 〃 holding time 3.0sec.

Heater tip Pressure 5～10N

※This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments. The most optimum condition may change

based on the shapes of pulse heat jig and instruments, the environments, or other reason.

Therefore, please examine the pulse heat condition adequately in advance of use.

①

1st heat 2nd heat

②

⑤

(℃)

③ ④

⑥

⑦(sec.)

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5.Work procedures：

5-1. Soldering of center-conductor

①The cables have to be fabricated as shown below in advance of soldering.

Recommended MICRO-COAX CABLE dimension

MICRO-COAX dimension

MICRO-COAX AWG#**

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Recommended DISCRETE CABLE dimension

DISCRETE AWG#**

DISCRETE dimension

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②Apply flux to contact by the dispenser etc., and please confirm all contacts were applied flux.

Photo.1 After applying flux

※Please do not apply flux too much like Photo.2. It can cause flux splash or leak to the mating area.

Photo.2 Extra flux

※Washer must not be used to take flux off because it may cause flux attached to mating area.

Applying Flux area

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③Pre-set and locate solder bar at center of connector (HSG ASS’Y).

Fig.1 Set of solder bar

④Set the cable.

※Setting discrete cable is to protect 0.2MAX. as Fig.3. There is danger that Center Conductor touch SHELL.

Fig.2 Set of cable

Fig.3 Setting Discrete Cable

0.2 MAX.

Solder Bar

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⑤Center-conductors are soldered with pulse heater. See photo.3 of soldering condition.

Photo.3 AWG#40

Caution: The SHELL bottom side of PLUG HSG ASS'Y has convex shape at the points shown in Fig.4, so please make escape shape on

the receiving jig of the pulse heater to prevent interference.

Fig.4 The SHELL bottom side of PLUG HSG ASS'Y

※When solder bridge is appeared between the terminal, try heating again with pulse heater only one time.

If the bridge isn’t repaired, use the soldering iron only a NG point.

Condition of Soldering iron ： 50W

Operating temperature ： 350℃

Application time of soldering iron ： Within 5sec.

※Because it might give product damage, please do not instigate a cable after soldering.

※When there might be the short circuit with SHELL-A, put an insulating tape in SHELL-A before assembly of SHELL-A.

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Caution: Do not forcedly pull the cable toward red arrow direction after soldering or apply excessive load on the soldered area,

or it may peel the solder. [Fig. 5]

Fig.5 Cause of solder peeling

◆Insulating tape thickness t=0.06mm

Please aim at the round end part of SHELL-A and paste Insulating tape.

If you paste it far from the round end part, It might cause the SHELL-A float.

Insulating tape

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5-2. Cautions in treating SHELL A

SHELL A is delivered in the reel with a carrier. The following is the method to cut SHELL A from Carrier.

①Cut carrier on the cut line of the left below picture (green line) by a scissors for metal.

②Hold the center of Plug shell-A and cut it off from Notch by ±45 deg of reciprocating work.

When it does not be cut, try again this reciprocating work.

After separated, check there is no burr around the cut part.（Photo.7）

Plug SHELL A Detail of Notch

Caution: By pulling like the photo below to cut off by force (Red arrow direction), burrs and transformation can be caused.

Carrier

Notch

Photo.4 Before cut Photo.5 After cut

Cut Line

Photo.6 Cut condition Photo.7 After cut

Without burrs

45°

Photo.8 Bottom side view Photo.9 Upper side view

Photo.10 Cut by force (Bad example)

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