SCHUNK VERO-S WDB 99 Istruzioni utente

Translation of Original Operating Manual

VERO-S

modular system for direct workpiece clamping

WDB 99

Assembly and Operating Manual

Superior Clamping and Gripping

Imprint

2 02.00|WDB 99 |en

Imprint

This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights

reserved. Any reproduction, processing, distribution (making available to third parties),

translation or other usage - even excerpts - of the manual is especially prohibited and re-

quires our written approval.

Technical changes:

We reserve the right to make alterations for the purpose of technical improvement.

Document number: 0489075

Version: 02.00 |16/11/2017|en

Dear Customer,

thank you for trusting our products and our family-owned company, the leading technol-

ogy supplier of robots and production machines.

Our team is always available to answer any questions on this product and other solutions.

Ask us questions and challenge us. We will find a solution!

Best regards,

Your SCHUNK team

H.-D. SCHUNK GmbH & Co.

Spanntechnik KG

Lothringer Str. 23

D-88512 Mengen

Tel. +49–7572-7614-0

Fax +49-7572-7614-1099

[email protected]

schunk.com

Table of contents

02.00|WDB 99 |en

Table of contents

General .................................................................................................................... 5

1.1

About this manual .................................................................................................... 5

1.1.1

Presentation of Warning Labels.................................................................... 5

1.1.2

Applicable documents................................................................................... 6

1.2

Warranty................................................................................................................... 6

1.3

Scope of delivery ...................................................................................................... 6

1.3.1

Accessories.................................................................................................... 8

Basic safety notes .................................................................................................... 9

2.1

Intended use............................................................................................................. 9

2.2

Not intended use...................................................................................................... 9

2.3

Constructional changes ............................................................................................ 9

2.4

Spare parts.............................................................................................................. 10

2.5

Environmental and operating conditions............................................................... 10

2.6

Personnel qualification........................................................................................... 10

2.7

Personal protective equipment.............................................................................. 11

2.8

Notes on safe operation......................................................................................... 12

2.8.1

Holding force and screw strength............................................................... 13

2.9

Transport ................................................................................................................ 13

2.10

Malfunctions........................................................................................................... 13

2.11

Disposal................................................................................................................... 14

2.12

Fundamental dangers............................................................................................. 14

2.12.1

Protection during handling and assembly .................................................. 14

2.12.2

Protection during commissioning and operation ....................................... 15

2.12.3

Protection against dangerous movements................................................. 15

2.12.4

Notes on particular risks ............................................................................. 16

Technical data ......................................................................................................... 19

3.1

Direct workpiece clamping modules...................................................................... 19

3.2

Pneumatic direct clamping module WDN 99-70.................................................... 20

3.3

Manual direct clamping module WDN-M 99-70.................................................... 20

3.4

Pneumatic compensation module WDA 99-70-36 ................................................ 21

3.5

Hydraulic compensation module WDA 99-79-32 .................................................. 21

Screw tightening torques......................................................................................... 22

Assembly................................................................................................................. 23

5.1

Pre-assembly measures.......................................................................................... 23

5.2

General assembly notes ......................................................................................... 24

5.3

Fastening and connection ...................................................................................... 25

Table of contents

4 02.00|WDB 99 |en

5.3.1

WDB 99-60 .................................................................................................. 25

5.3.2

WDG 99-60 .................................................................................................. 28

5.3.3

WDR 99-60 .................................................................................................. 29

5.3.4

WDS 99 ........................................................................................................ 29

5.3.5

WDN 99-70 .................................................................................................. 31

5.3.6

WDN-M 99-70 ............................................................................................. 32

5.3.7

WDA 99-79 D32........................................................................................... 33

5.3.8

WDA 99-70-D36 .......................................................................................... 34

5.4

Clamping pins SPA 40, SPB 40, SPC 40, SPG 40 ...................................................... 35

5.4.1

Clamping pins without bore hole SPA 40-OB, SPB 40-OB .......................... 37

5.5

Workpiece direct clamping pins for compensation module.................................. 38

5.5.1

WDA-SPA 32 ................................................................................................ 38

5.5.2

WDA-SPC 36 ................................................................................................ 39

5.6

Clamping pins with position balancing SPD-B, SPD-C ............................................ 41

5.7

Clamping pin extensions SP-VLK 50 ....................................................................... 42

5.8

Pneumatic circuit diagram...................................................................................... 42

5.9

Compressed air supply ........................................................................................... 44

Functional description ............................................................................................. 45

6.1

Function of the connecting unit in the change components................................. 45

6.2

Functions of the air routings in the change components ...................................... 46

6.3

Function of the workpiece system control ............................................................ 47

6.4

WDA 99-79 32......................................................................................................... 48

Operation................................................................................................................ 49

Maintenance and care ............................................................................................. 50

8.1

Maintenance and care for WDA 99-79-32 hydraulic compensation module........ 51

8.2

Ambient conditions and operating conditions....................................................... 51

Trouble shooting ..................................................................................................... 52

Seal kit and part lists ............................................................................................... 54

10.1

Seal kit lists ............................................................................................................. 54

10.2

Part lists .................................................................................................................. 55

Assembly Drawings ................................................................................................. 60

Declaration of incorporation ................................................................................... 62

General

02.00|WDB 99 |en

General

About this manual

This manual contains important information for a safe and appro-

priate use of the product.

This manual is an integral part of the product and must be kept

accessible for the personnel at all times.

Before starting work, the personnel must have read and under-

stood this operating manual. Prerequisite for safe working is the

observance of all safety instructions in this manual.

Illustrations in this manual are provided for basic understanding

and may differ from the actual product design.

In addition to these instructions, the documents listed under

(1.1.2, Page 6) are applicable.

Presentation of Warning Labels

To make risks clear, the following signal words and symbols are

used for safety notes.

DANGER

Danger for persons!

Non-observance will inevitably cause irreversible injury or death.

WARNING

Dangers for persons!

Non-observance can lead to irreversible injury and even death.

CAUTION

Dangers for persons!

Non-observance can cause minor injuries.

NOTICE

Material damage!

Information about avoiding material damage.

1.1

1.1.1

General

6 02.00|WDB 99 |en

Applicable documents

• General terms of business*

• Catalog data sheet of the purchased product *

The documents marked with an asterisk (*) can be downloaded on

our homepage schunk.com

Warranty

The warranty is valid for:

• 24 months from delivery date from the production facility or

• 500,000 cycles* for VERO-S clamping systems NSE plus 99-ZL

and WDA 99-70 or

• 250,000 cycles* for connection interfaces of VERO-S WDB 99

workpiece direct clamping modules or

• 50,000 cycles* for VERO-S clamping systems WDN-M 99-70

For use as intended under the following conditions:

• Observe the applicable documents (1.1.2, Page 6)

• Observe the ambient conditions and operating conditions,

(2.5, Page 10)

• Observance of the specified care and maintenance instructions

(8, Page 50)

Parts touching the workpiece and wear parts are not included in

the warranty.

* A cycle consists of a complete clamping process

("Open" and "Close").

Scope of delivery

• Direct workpiece clamping module

– WDB 99-60 base module

– Basic module WDG 99-60

– Raster module WDR 99-60

– WDS 99-30 stacking module

– WDS 99-50 stacking module

– WDS 99-80 stacking module

– WDS 99-120 stacking module,

– WDS 99-160 stacking module

1.1.2

1.2

1.3

General

02.00|WDB 99 |en

– WDN 99-70 direct clamping module

– Direct clamping module manual WDN-M 99-70

– WDA 99-79 D32 compensation module

– WDA 99-70 D36 compensation module

– WDA-SPA 32 workpiece direct clamping pin

– WDA-SPC 36 workpiece direct clamping pin

– Clamping pin extension SPA-VLK 50

– Clamping pin extension SPB-VLK 50

– Clamping pin extension SPC-VLK 50

• Assembly and Operating Manual (ID no. 0489071)

• Accessory pack

WDB 99-60: 1 set-screw WDB 99-50 (spare part), 4 mounting

screws M12 x 40, 2 mounting screws M16 x 55, 2 washers,

3 closing nipples, 2 locking screws, 3 locking couplings,

1 hexagonal socket screwdrivers 6 mm

WDG 99-60: 1 set-screw WDB 99-50 (spare part), 3 closing nip-

ple, 2 locking screws, 3 locking couplings, 1 hexagonal

socket screwdriver 6 mm

WDR 99-60: 1 sleeve 24/25, 1 set-screw WDB 99-50 (spare

part), 3 closing nipples, 3 locking couplings, 1 hexagonal socket

screwdrivers 6 mm

WDS 99-30: 1 set-screw WDB 99-50 (spare part)

WDS 99-50: 1 set-screw WDB 99-50 (spare part)

WDS 99-80: 1 set-screw WDB 99-50 (spare part)

WDS 99-120: 1 set-screw WDB 99-50 (spare part)

WDS 99-160: 1 set-screw WDB 99-50 (spare part)

WDN 99-70: (without accessories)

WDN-M 99-70: (without accessories)

WDA 99-79-32: 1 hexagonal socket screwdriver 6 mm

WDA 99-70-36: (without accessories)

WDA-SPA 32: 1 screw M10 x 45 12.9, 1 compression spring

WDA-SPC 36: 1 screw M10

SPA-VLK 50: 1 sleeve HUE 24/25

SPB-VLK 50: 1 sleeve HUE 24/25

SPC-VLK 50: 1 sleeve HUE 24/25

General

8 02.00|WDB 99 |en

Accessories

(see catalog or data sheets when ordering separately)

Blank of a clamping pin type BRR

Thread bore hole grid plates

Clamping pallets type PAL-S, PAL-A

clamping pin type SPA 40, SPB 40, SPC 40, SPG 40

Clamping pin for compensation module type WDA-SPA 32,

WDA-SPC 36

Protective cover type SDE

Alignment element ARE 25 (for basic module)

Sleeve HUE 24/25

(for basic module, basic module, clamping pin extensions)

Compressed air hoses

Protection covers with shrink hoses

Hexagonal screwdriver

Torque wrench

1.3.1

Basic safety notes

02.00|WDB 99 |en

Basic safety notes

Intended use

VERO-S WDB 99 clamping systems are intended for clamping

workpieces and devices on machine tools and other suitable

technical devices.

The VERO-S WDA 99-79 compensation module has a hydraulic

expansion holder. The compensation module is for lifting, clamp-

ing and reliably holding workpieces, devices and clamping pallets

in stationary processing.

In the compensation module, both smooth, cylindrical shanks up

to Ø 32 mm as well as shanks with reliefs can be directly clamped

without intermediate sleeves.

• The clamping systems may only be used on the basis of their

technical data, (3, Page 19).

• The clamping systems are intended for industrial applications.

• Appropriate use of the product includes compliance with all

instructions in this manual.

Not intended use

The VERO-S WDB 99 is not being used as intended if, for example:

• It is used as a pressing tool, a chuck, a load-handling device or

as lifting equipment.

• If tools or similar objects are picked up and clamped in the

VERO-S WDA 99-79 compensation module.

• It is used in working environments that are not permissible.

• The technical data specified by the manufacturer are exceeded

during usage.

Constructional changes

Implementation of structural changes

By conversions, changes, and reworking, e.g. additional threads,

holes, or safety devices can impair the functioning or safety of the

product or damage it.

• Structural changes should only be made with the written

approval of SCHUNK.

2.1

2.2

2.3

Basic safety notes

10 02.00|WDB 99 |en

Spare parts

Use of unauthorized spare parts

Using unauthorized spare parts can endanger personnel and

damage the product or cause it to malfunction.

• Use only original spare parts or spares authorized by SCHUNK.

Environmental and operating conditions

Required ambient conditions and operating conditions

Incorrect ambient and operating conditions can make the product

unsafe, leading to the risk of serious injuries, considerable material

damage and/or a significant reduction to the product's life span.

• Make sure that the product is used only in the context of its

defined application parameters, (3, Page 19).

• Make sure that the product is a sufficient size for the applica-

tion.

• Make sure that the contact surfaces of the interface are always

clean.

• Make absolutely sure that no chips of any kind can enter the

interface and that the interface does not fill with cooling emul-

sion, which is particularly possible with vertical positioning of

the clamping pin axis. The best way to ensure both of these is

to use the SDE protection covers. If the interface should fill with

cooling emulsion, initiate the unlocking process and dry out the

interface in actuated state.

• Only use high-quality cooling emulsions with anti-corrosive

additives during processing.

Personnel qualification

Inadequate qualifications of the personnel

If the personnel working with the product is not sufficiently quali-

fied, the result may be serious injuries and significant property

damage.

• All work may only be performed by qualified personnel.

• Before working with the product, the personnel must have read

and understood the complete assembly and operating manual.

2.4

2.5

2.6

Indice

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