Superior PBM-2500 Manuale utente
SUPERIOR
PBM-2500
End Prep Machine
Operating Manual
Superior Plant Rentals, LLC.
NUMB
This document contains proprietary and condenal
informaon which is the property of Superior Plant Rentals
LLC (SPR). It is loaned for limited purposes only and
remains the property of SPR. Reproducon in whole or
part, use of the design, or distribuon of this informaon
to others is not permied without the express wrien
consent of SPR. This document is to be returned to SPR
upon request or upon compleon of the use for which it
was loaned. This document and the informaon contained
and represented herein are copyrighted property of SPR.
REV
SPR-MAN-PBM-2500 01
DOCUMENT NUMBER
CONFIDENTIALITY STATEMENT
SPR-MAN-PBM2500
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SUPERIOR
Superior Plant Rentals, LLC. (SPR) specializes in portable machining, bore welding, line
isolaon, and tesng soluons, providing equipment and tools manufactured under the
highest standards of quality control and engineering experse along with 24/7 service and
support. Designed with the operator in mind, our tools and equipment deliver dependable
and precise performance, providing cost-eecve soluons and reduced downme, making
them benecial resources in the Oil and Gas, Mining, Heavy Construcon, Shipbuilding, and
Power Generaon industries.
SPR rents and sells equipment and tools; we oer our own line of portable ID/OD ange
facers, linear/gantry and rotary mills, end prep bevelers, isolaon and test plugs, line
boring, and bore welders, as well as custom-designed equipment and tools.
Our team includes machining, test and isolaon, and engineering experts, all with a
thorough working knowledge of applicaons to support you with our equipment on any
job. We understand the urgency of your projects and are commied to delivering the
highest quality equipment and tools to sasfy the requirements of your clients.
SPR delivers outstanding customer service, specialized training by seasoned professionals,
and tools as tough as the jobs you need them to do.
ABOUT US
YORK
PORTABLE MACHINE TOOLS
SUPERIOR
PLANT RENTALS
CLIFF’S BITS
PRECISION GRINDING & TOOLING
SPR-MAN-PBM2500
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WARNING:
SPR is commied to connued product improvement; therefore, the machine you received may be slightly
dierent than the one described herein. This manual and the informaon provided is a basic guideline for
our customers. SPR will do its best to ensure that the informaon and procedures contained in this manual
are correct and up-to-date. Superior cannot guarantee that the informaon and procedures contained
herein are correct for all applicaons or situaons.
The contents of this manual are subject to change without noce. It is the obligaon of the user to read all
informaon in this manual, become familiar with the equipment to be used, and exercise the utmost care
in equipment operaon.
Do not operate this equipment if all parts
are not funconing at 100% eciency. Nofy us immediately for any needed repairs.
Note: SPR will supply all repair and replacement parts necessary for maintenance and operaon
of this machine. For repair, service, or addional informaon, please locate repair and
replacement part descripon/part numbers within the O&M manual in the exploded view secon
and contact us for ordering.
USA
Superior Plant Rentals LLC.
2910 S Ruby St. Gonzales, LA 70737 | Phone: 225.647.7771
Superior Plant Rentals LLC.
1530 Live Oak Webster, TX 77598 | Phone: 281.554.9400
Superior Plant Rentals LLC.
2160 Wellspring Drive, Beaumont TX 77705 | Phone: 409.853.4382
Superior Plant Rentals LLC.
8233 Leopard Street, Corpus Chris, TX 78409 | Phone: 361.541.5900
Superior Plant Rentals LLC.
2030 Gladwick St., Unit B, Rancho Dominguez, CA 70220 | Phone: 310.356.6105
INTERNATIONAL
York Portable Machine Tools
1641 17th Ave, Campbell River, BC, Canada, V9W 4L5 | Phone: 250.287.7716
SPR-MAN-PBM2500
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1. INTRODUCTION.............................................................................................. 1
2. SPECIFICATIONS CHART ................................................................................. 2
3. SAFETY PRECAUTIONS ................................................................................... 3
4. STANDARD EQUIPMENT ................................................................................. 4
5. PRODUCT DESCRIPTION ................................................................................. 6
6. INITIAL SET-UP ............................................................................................... 7
7. SETTING AND SELECTING TOOL BITS ............................................................. 9
8. SETTING UP CLAMPING MANDRELS AND BLADES/SIZES ............................. 11
9. STARTING AND OPERATING THE MACHINE .................................................. 12
10. EXPLODED VIEWS......................................................................................... 14
11. MAINTENANCE ............................................................................................ 19
12. WARRANTY .................................................................................................. 20
TABLE OF CONTENTS PAGE
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APPLICATIONS
The PBM-2500 machine is lightweight, just 13 lbs. and is designed to bevel boiler tubes and small pipe.
The tool bits are held in place by our wedge lock system. The clamping mandrel with bolt-on locator pads
(no springs) stops any pieces from dropping down into the work piece. Our gear drive unit has spiral bevel
gears for backlash free moon and more teeth engagement.
When you receive the PBM-2500:
Inspect the machine for shipping damage. Verify that all of the parts listed below, or on the Bill
of Materials, are present. If any parts are missing, or if you have quesons regarding the PBM-
2500, please contact a Superior Plant Rentals or York Portable Machine Tools locaon nearest you.
immediately.
INTRODUCTION
13.13
13.63
2413
5
2.5
ITEM NO.
PART NUMBER
QTY.
1
PBM-2102 FEED HOUSING ASSEMBLY
1
2
PBM-2100 MAIN HOUSING ASSEMBLY
1
3
TOOL BIT
1
4
PBM-2101 MANDREL ASSEMBLY
1
5
13660 MOTOR AIR 1.1HP-280RPM-.5IN
1
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SPECIFICATIONS CHART
2500
ID Mounng Range: Small Mandrel (Oponal) 0.500 in - 1.250 in (12.7 mm - 31.8mm)
Standard Mandrel 1.000in - 2.500 in (25.4 mm – 63.5 mm)
Large Mandrel (Oponal) 2.500 in – 4.000 in (63.5mm – 101.6mm)
Cung Range 0.500in - 4.000in (12.7 mm – 101.6 mm)
Radial Clearance 2.500in (63.5 mm)
Max Wall Thickness 0.625 in
Oponal Flange Facer Yes
Drive System
Motor 1.11 HP (827.73 W)
Recommended Air Pressure 40 CFM @ 90 PSI
Speed 290 rpm @ Max output
Electric Motor Available Upon Request
Measurements
Machine Weight 14 lbs (6.35 kg)
Shipping Weight 29 lbs (13.15 kg)
Dimensions
Machine (LxWxH) Refer to drawing below
Crate/Shipping (LxWxH) 25 in x 20 in x 10 in (635 mm x 508 mm x 254 mm)
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Please follow this list of general safety guidelines when operang the PBM-2500 tool. Safe machining
pracces should always be followed when operang SPR machines.
Before operang this machine, read the enre operang manual. Inspect machine, cord, and accessories
for any damage.
Wear safety glasses, ear plugs, and safety shoes while operang the PBM-2500 machine. For maximum
protecon keep your equipment clean and in good condion. Follow company and OSHA safety rules when
operang equipment.
The motor should always be disconnected from the air supply or drive baery when servicing the machine
or when changing cung inserts, collets, or other components.
Moving machine parts can seriously injure operators. Understand and read all instrucons before operang
this machine.
WARNING!
MOVING PARTS.
Keep hands, loose clothing, and hair away from rotang or moving parts. Disconnect the air
supply from the machine and unplug all equipment prior to adjusng or servicing. If electric,
remove power from the machine prior to adjusng or servicing.
WARNING!
ELECTRICAL SHOCK.
Possible shock if not handled properly.
WARNING!
KEEP DRY.
Keep all equipment and components away from any water source.
WARNING!
EYE PROTECTION.
Eye protecon must be worn while operang or working near powered equipment.
WARNING!
EAR PROTECTION.
Ear protecon should be worn while operang or working near loud equipment.
SAFETY PRECAUTIONS
SPR-MAN-PBM2500
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STANDARD EQUIPMENT
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