Clarke SBR610 Manuale di istruzioni

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0620 - ISS 4

3 IN1 SHEET METAL MACHINE

MODEL NO: SBR610

PART NO: 6560005

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE 3 in1 Sheet Metal Machine.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

FEATURES

• Shear Table Front Guide

• Shear & Brake Adjustable Rear Stop

• Hardened Steel Brake Fingers

• Precision Ground Hardened Steel Shear Blade

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY INSTRUCTIONS FOR MACHINERY

1. READ THE ENTIRE MANUAL BEFORE USE. Machinery presents serious injury

hazards to untrained users.

2. ALWAYS USE APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY.

Everyday eyeglasses are NOT safety glasses.

3. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY.

Machinery noise can cause permanent hearing loss.

4. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties,

rings, or jewellery that can catch in moving parts. Wear protective hair

covering to contain long hair and wear non-slip footwear.

5. NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Be mentally alert at all times when in use.

6. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE

MACHINERY. Make sure operation instructions are safe and understood.

7. KEEP CHILDREN AND VISITORS AWAY from the work area.

8. MAKE WORKSHOP CHILDPROOF. Use padlocks, master switches, and

remove start switch keys.

9. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in

damp, wet locations, or where any flammable or noxious fumes may exist.

10. KEEP WORK AREA CLEAN AND WELL LIGHTED. Clutter and dark shadows

may cause accidents.

11. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best

and safest performance.

12. MAKE SURE GUARDS ARE IN PLACE AND WORK BEFORE USING MACHINERY.

13. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for

keys and adjusting wrenches before turning machinery ON.

14. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for

binding or misaligned parts, broken parts, loose bolts, and any other

conditions that may impair machine operation. Repair or replace

damaged parts before operation

15. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for

recommended accessories. Improper accessories increase risk of injury.

16. DO NOT FORCE MACHINERY. Work at the speed for which the machine or

accessory was designed.

17. DO NOT OVER REACH. Maintain stability and balance at all times.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ADDITIONAL SAFETY INSTRUCTIONS FOR 3-IN-1

SHEET METAL MACHINES

1. OVERLOADING. Attempting to overload this machine beyond the

capacities specified in the “Specifications” on page 35 could cause

personal injury or property damage. DO NOT extend the hand crank to

apply additional force.

2. USAGE. To avoid injury or property damage, always use the machine for its

intended purposes, DO NOT modify the machine in any way.

3. METAL EDGES. Sharp metal edges can cut your fingers. ALWAYS chamfer

and de-burr sharp sheet metal edges before bending and after cutting the

workpiece.

4. PINCHING. This machine represents severe pinching and amputation

hazards. ALWAYS keep hands away from the rollers, brake fingers, clamping

bar, and shearing blades when operating.

5. PERSONAL PROTECTION. To avoid personal injury, ALWAYS wear heavy

leather gloves, eye protection, and leather boots with extra toe protection

when using this machine.

6. BODY POSITION. To avoid injury due to slipping or falling, ALWAYS maintain

secure footing and a comfortable body position when using this machine.

7. GOOD WORKING CONDITION. To reduce the risk of personal injury, ALWAYS

inspect the working parts of this machine for cracks, burrs, loose fasteners,

or any other damage and resolve any issue before beginning operation.

8. WORKBENCH MOUNTING. Personal injury could occur if this machine should

unexpectedly move during operation. ALWAYS make sure the machine is

securely mounted to a stable workbench or stand that can support the

weight and pressures of the operation.

9. ENTANGLEMENT HAZARDS. The moving parts of this machine represent

entanglement hazards. DO NOT wear jewelry, or loose clothing, and tie

back long hair when using this machine.

10. SHEARING BLADES/BRAKE FINGERS. If not properly aligned, the shearing

blades or brake fingers can cause machine parts or the workpiece to

break up and fly towards the operator. ALWAYS keep these parts properly

adjusted and in good working condition..

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

WARNING LABELS

Read this manual before use.

Wear eye protection when using the machine.

Keep fingers clear of break, dies, rollers and blade.

WARNING: LIKE ALL MACHINERY THERE IS POTENTIAL DANGER WHEN

OPERATING THIS MACHINE. ACCIDENTS ARE FREQUENTLY CAUSED BY

LACK OF FAMILIARITY OR FAILURE TO PAY ATTENTION. USE THIS MACHINE

WITH RESPECT AND CAUTION TO DECREASE THE RISK OF OPERATOR

INJURY. IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED OR

IGNORED, SERIOUS PERSONAL INJURY MAY OCCUR.-

CAUTION: NO LIST OF SAFETY GUIDELINES CAN BE COMPLETE. EVERY

WORKSHOP ENVIRONMENT IS DIFFERENT. ALWAYS CONSIDER SAFETY

FIRST, AS IT APPLIES TO YOUR INDIVIDUAL WORKING CONDITIONS. USE

THIS AND OTHER MACHINERY WITH CAUTION AND RESPECT. FAILURE TO

DO SO COULD RESULT IN SERIOUS PERSONAL INJURY, DAMAGE TO

EQUIPMENT, OR POOR WORK RESULTS.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PARTS IDENTIFICATION

Fig. 1

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SETUP

UNPACKING

Remove the packaging materials from around your machine and make sure

that you have the following items. If you discover the machine is damaged in

any way, please contact your Clarke dealer.

CLEAN UP

The unpainted surfaces are coated with a waxy oil to prevent corrosion during

shipment. Remove this protective coating with a solvent cleaner or degreaser.

For thorough cleaning, some parts must be removed.

For optimum performance, clean all moving parts or sliding contact surfaces.

Avoid chlorine-based solvents, such as acetone or brake parts cleaner that

may damage painted surfaces.

Always follow the manufacturer's instructions when using cleaning products.

A. Sheet Metal Machine 1

B. Shear & Brake Rear Work Stop 1

C. Hand Crank Handle 1

D. Hand Crank Lock Knobs 1

E. Hex Wrenches

WARNING: PETROL AND PETROLEUM BASED PRODUCTS HAVE LOW

FLASHPOINTS AND CAN EXPLODE OR CAUSE FIRE IF USED TO CLEAN

MACHINERY. DO NOT USE THESE PRODUCTS TO CLEAN THE MACHINERY.

CAUTION: MANY CLEANING SOLVENTS ARE TOXIC IF INHALED. MINIMIZE

YOUR RISK BY ONLY USING THESE PRODUCTS IN A WELL VENTILATED

AREA.

Fig. 2 Fig. 3

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SITE CONSIDERATIONS

FLOOR LOAD

Refer to the Specifications for the weight and footprint specifications of your

machine. Some workbenches or stands may require additional reinforcement

to support the machine, workpiece, and the forces applied during operation.

PLACEMENT LOCATION

Consider existing and anticipated

needs, size of material to be

processed through each machine,

and space for auxiliary stands, work

tables or other machinery when

establishing a location for your new

machine. See Figure 4 for the

minimum working clearances.

MOUNTING

The base of this machine has holes

that allow it to be mounted to a

workbench. For a safe and smooth

operation of this machine, it MUST be

securely mounted to an appropriate

workbench or stand.

The strongest mounting option is a

“Through Mount” (Figure 5) where

holes are drilled all the way through

the workbench, and hex bolts,

washers, and hex nuts are used to

secure the machine to the

workbench.

Another option for mounting is a

“Direct Mount” (Figure 6) where the

machine is simply secured to the

workbench with a lag screw.

CAUTION: DUE TO THE CONSIDERABLE FORCES EXERTED ON THIS

MACHINE WHEN IN OPERATION, YOU MUST SECURELY MOUNT IT TO A

STABLE AND STURDY WORKBENCH OR STAND. OTHERWISE, THE MACHINE

COULD TIP OR FALL AND RESULT IN PERSONAL INJURY OR PROPERTY

DAMAGE.

Fig. 4

Fig. 5

Fig. 6

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ASSEMBLY

In addition to the assembly procedures below, some disassembly is required to

remove storage grease and re-lubricate the cleaned parts.

TO ASSEMBLE YOUR MACHINE:

1. Remove one of the end cap

screws from the end cap, loosen

the other cap screw and rotate

the end cap out of the way.

2. Rotate the lock knob out until it is

flush with the rear of the end cap.

3. Insert the hand crank into the slot

(see Figure 7).

4. Replace the end cap and cap

screws and tighten the lock knob.

NOTE: It is your preference which side of the machine you install the

hand crank.

5. Thread the rods into either the

brake or sheer mounting holes, as

shown in Figure 8. Only hand-

tighten the rods.

6. Loosen the hex bolts on the stop

bar and slide it onto the rods.

7. Position the stop bar as required

and secure using the hex bolts as

shown in Figure 9.

Fig. 7

Fig. 8

Fig. 9

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATING - SLIP ROLLERS

SLIP ROLLER OVERVIEW

The slip roller is used to form cylinders,

cones, and arcs in sheet metal up to

1 mm in thickness and 610 mm wide,

as well as wires and rods. Three steel

rollers are configured to draw the

workpiece through a path that will

produce the desired results (see

Figures 10-11).

SLIP ROLLING TIPS

• Due to the many variables of different sheet metal types, no single

configuration of the rollers will create the same curve on all materials.

Rolling sheet metal to achieve an exact radius is a trial-and-error

process.

• Performing multiple passes through the machine with gradual

reductions in the curve radius produces better results than trying to

make the curve in one pass.

• To avoid pitted workpieces and damage to the roller surfaces, always

make sure the workpiece and the rollers are free of grit and any foreign

material before every use.

• Unless the operation requires a cone-type curve, always keep the rear

roller parallel to the front rollers by rotating the diameter adjustment

knobs the same amount.

CAUTION: THE ROLLERS OF THIS MACHINE PRESENT A PINCHING

HAZARD. MAKE SURE NO BODY PART OR CLOTHING IS NEAR THE

ROLLERS DURING OPERATION. FAILURE TO FOLLOW THIS WARNING MAY

RESULT IN FINGERS, HAIR, OR CLOTHING BEING PULLED INTO THE

MACHINE, CAUSING PERSONAL INJURY.

Fig. 10

Fig. 11

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