SUTO S418-V Manuale

English
Instruction and operation manual
S418-V
Vacuum Flow Meter
(With Data Logger)

Dear Customer,
Thank you for choosing our product.
Before you start up the device please read this manual in full and
carefully observe instructions stated in this manual. The manufacturer
cannot be held liable for any damage which occurs as a result of non-
observance or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is void and the manufacturer is e empt from liability.
The device is designed e clusively for the described application.
SUTO offers no guarantee for the suitability for any other purpose.
SUTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S418-V

Table of Co te ts
1 Safety instructions......................................................................4
2 Registered trademarks.................................................................6
3 RF e posure information and statement.........................................7
4 Application.................................................................................8
5 Features....................................................................................8
6 Technical data.............................................................................9
6.1 General data.........................................................................9
6.2 Electrical data.......................................................................9
6.3 Data logger.........................................................................10
6.4 Output signals.....................................................................10
6.5 Accuracy of flow..................................................................10
6.6 Accuracy of pressure............................................................11
7 Dimensional drawing..................................................................11
8 Installation...............................................................................12
8.1 Installation considerations....................................................12
8.2 LED indicators.....................................................................12
8.3 Electrical connection ..........................................................13
9 Sensor signal outputs................................................................15
9.1 Analog output.....................................................................15
9.2 Pulse output.......................................................................15
9.3 Modbus output....................................................................17
10 Configuration..........................................................................18
11 Read and analysis of measurement data.....................................19
11.1 Features...........................................................................19
11.2 Operations........................................................................20
11.2.1 Logger configuration.....................................................20
11.2.2 Data read-out and analysis............................................20
12 Calibration..............................................................................22
13 Disposal or waste....................................................................22
14 Appendi A - Specifications.......................................................23
14.1 Vacuum flow ranges...........................................................23
14.2 Order table.......................................................................23
14.3 Error codes.......................................................................24
15 Appendi B - Modbus communication e ample............................25
S418-V 3

1 Safety instructions
1 Safety i structio s
Please check if this i structio ma ual matches with the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
flow sensor at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
WARNING!
Compressed air!
A y co tact with quickly escapi g air or bursti g
parts of the compressed air system ca lead to
serious i juries or eve death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressureless during maintenance work.
WARNING!
Voltage used for supply!
A y co tact with e ergized parts of the product, may
lead to a electrical shock which ca lead to serious
i juries or eve death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance.
•Any electrical work on system is only allowed by authorized
qualified personal.
4 S418-V

1 Safety instructions
ATTENTION!
Permitted operati g parameters!
Observe the permitted operati g parameters, a y
operatio exceedi g this parameters ca lead to
malfu ctio s a d may lead to damage o the
i strume t or the system.
•Do not e ceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature and pressure.
•The product should be maintained and calibrated frequently, at
least annually.
Ge eral safety i structio s
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
Remarks
•It is not allowed to disassemble the product.
ATTENTION!
Measureme t values ca be affected by malfu ctio !
The product must be i stalled properly a d
freque tly mai tai ed, otherwise it may lead to
wro g measureme t values, which ca lead to
wro g results.
•Always observe the direction of the flow when installing the
sensor. The direction is indicated on the housing.
•Do not e ceed the ma imum operation temperature at the sensors
tip.
•Avoid condensation on the sensor element as this will affect
accuracy enormously.
Storage a d tra sportatio
•Make sure that the transportation temperature is between
-30 ... +70°C.
S418-V 5

1 Safety instructions
•For storage and transportation it is recommended to use the
packaging which comes with the sensor.
•Please make sure that storage temperature of the sensor is
between -10 ... +50°C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be <90%, no condensation.
2 Registered trademarks
SUTO®
Registered trademark of SUTO iTEC
MODBUS®
Registered trademark of the Modbus Organization, Hopkinton, USA
HART®
Registered trademark of the HART Communication Foundation, Austin,
USA
PROFIBUS®
Registered trademark of the PROFIBUS User Organization, Karlsruhe,
Germany
Bluetooth® word mark and logos
Registered trademarks of Bluetooth SIG, Inc.
Android™, Google Play
Trademarks of Google LLC
6 S418-V

3 RF exposure information and statement
3 RF exposure i formatio a d stateme t
This equipment complies with FCC RF radiation e posure limits set forth
for an uncontrolled environment. This equipment should be installed
and operated with minimum distance of 20 cm between the radiator and
your body.
This device complies with part 15 of the FCC rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
NOTE: The manufacturer is not responsible for any radio or TV
interference caused by unauthorized modifications to this equipment.
Such modifications could void the user’s authority to operate the
equipment.
NOTE: This equipment has been tested and found to comply with the
limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment
generates uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or
more of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
•Consult the dealer or an e perienced radio/TV technician for
help
•This device and its antenna(s) must not be co-located or
operating in conjunction with any other antenna or transmitter.
S418-V 7

4 Application
4 Applicatio
The S418-V is a thermal mass flow sensor that is designed to measure
the actual flow at the low pressure side of vacuum pumps within the
permissible operating parameters (in chapter 6 Technical data).
The S418-V can measure the following values:
•Absolute volumetric flow (default unit: al/min)
•Total consumption (default unit: m3)
•Absolute pressure (default unit: bar)
Other units are configurable using the service app S4C-FS, which can be
downloaded from the Google Play store or our Website. For more
information, see chapter 10.
5 Features
•Inline thermal mass flow sensor virtually independent of pressure
and temperature changes.
•Process connection of G-type thread with DN8, DN15, DN20 and
DN25 available
•Very short response time.
•Particularly suitable for measuring at the point-of-use at the low
pressure side of vacuum pumps.
•Integrated display showing actual volumetric flow and absolute
pressure.
•Options for output signals:
•Analogue 4 … 20 mA and pulse output
•Modbus interface
•M-Bus interface
•Bluetooth interface for remote sensor settings
•Configurable through Android devices
•Embedded data logger capable of recording 5-million
measurement samples
8 S418-V

6 Technical data
6 Tech ical data
6.1 Ge eral data
FCC ID: 2ASK2-SUTO-003
Parameters Flow: Actual volumetric flow: l/min, m3/h,
m3/min, cfm
Consumption: m3, ft3
Medium pressure: bar, psi
Principle of measurement Thermal mass flow
Sensor Glass coated resistive sensor
Measuring medium Air
Ambient temperature
/Transport temperature
0 ... +50°C / -30 ... +70°C
Medium conditions 0 ... +50°C, rH<90% no condensation
Pressure range 0.01 ... 1.60 bar(a)
Material Process connection: aluminum alloy
Wetted parts: aluminum alloy
Top casing: PC + ABS
Protection class IP54
Dimensions See dimensional drawing on page 11.
Display 4-digit LED display
Tube diameter DN8, DN15, DN20, DN25
Process connection: G inner thread ISO 228-1
Weight 0.43 kg (DN8), 0.46 kg (DN15)
0.96 kg (DN20), 0.97 kg (DN25)
6.2 Electrical data
Power supply 15 ... 30 VDC, 120 mA @ 24 VDC
S418-V 9

6 Technical data
6.3 Data logger
Memory size Up to 8,000,000 samples.
Recording channels Up to 3 channels: Flow, consumption, and
pressure.
Logger programming Through mobile app S4C-FS
(Free for download on Google Play Store and
SUTO Website)
Logger readout Through the software S4A via USB
(Downloadable on the SUTO website)
6.4 Output sig als
Analogue output Signal: 4 ... 20 mA, isolated
Scaling: 0 to ma flow
Ma load: 250R
Pulse output 1 pulse per consumption unit (m3 or ft3)
isolated switch, ma . 30 VDC, 200 mA
(pulse length: 10 ... 120 ms, depends on flow
rate)
Modbus output See section 9.3.
6.5 Accuracy of flow
Accuracy* ±(1.5% of reading + 0.3% FS)
Temperature coefficient < 0.1%/K FS
Pressure coefficient <0.5% / bar
Turndown ratio 100:1
Stated accuracy at Ambient/process temperature 23 °C ± 3 °C
Ambient/process humidity <90%
Process pressure at 0.6 MPa
Repeatability ± 0.5% of reading
Sampling rate 10 samples / second
* The specified accuracy is valid only within the minimum and ma imum
flow rates that are indicated in section 14.1.
10 S418-V
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